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AccTek Laser Cutting Machine
Laser cutting machines are specialized tools that use a focused beam of light to cut various materials. The process of cutting materials with a laser is called laser cutting and is used in various manufacturing and industrial applications. The process is so precise that laser cutting machines can cut complex shapes and intricate designs with high precision. Laser cutting machines have become one of the most versatile and affordable metalworking workpieces. Laser cutting machines can cut metal and non-metal materials of different thicknesses using only a laser beam and auxiliary gas. Laser cutting machines provide excellent edge finish and breakneck cutting speeds for metals and non-metals. AccTek’s laser cutting machines come in a wide range of standard options including, but not limited to, fully enclosed protective covers and sizes to suit any metal or non-metal processing need.
Play Video about Fiber Laser Cutting Machine
Play Video about CO2 Laser Cutting Machine
Play Video about Fiber And CO2 Laser Cutting Machine
Fiber laser cutting machines are the most advanced type of laser cutting machines that use a high-powered laser beam to cut a variety of materials. Fiber laser cutting machines can easily cut not only metals such as stainless steel, aluminum, and copper, but also plastics, composites, and other materials. Fiber laser cutting machines are powered by a fiber laser generator, which is a very efficient and powerful light source. Compared with other types of laser cutting machines, fiber laser cutting machines can cut thicker materials with higher precision and faster speed. Additionally, fiber laser cutting machines are relatively low maintenance and can be used in a wide range of applications.
CO2 laser cutting machine is the most common type of laser cutting machine. They are powered by a CO2 laser generator, which is not as powerful as a fiber laser generator. CO2 laser cutters are capable of cutting a wide variety of materials, including plastics, organic materials, and some thinner metals. The cost of CO2 laser cutting machines is relatively low, which is very suitable for small-scale manufacturing and processing. They are also relatively easy to use and maintain. They are also more energy efficient than other types of laser cutters and require less energy to run. Because CO2 laser cutting machines are capable of cutting a variety of materials, they are ideal for a variety of industries.
Mixed laser cutting machines are the newest type of laser cutting machines available and are a combination of fiber optic and CO2 laser cutters. The combined use of the two lasers allows them to cut a variety of materials with greater precision and faster speed than other types of laser cutting machines. Mixed laser cutting machines are more expensive than other types of laser cutting machines, but their cutting accuracy and cutting efficiency will be greatly improved. Mixed laser cutters are ideal for large-scale manufacturing. They are also capable of cutting a wide variety of materials, making them ideal for a variety of industries. Additionally, mixed laser cutting machines are relatively low maintenance and can be used in a wide range of applications.
Advantages of Laser Cutting Machine
High Cutting Precision
High Cutting Precision
It is capable of cutting intricate designs and patterns with high precision. This is because the laser beam can be focused to a very small spot size, which enables very precise cutting of various materials.
Fast Cutting Speed
Fast Cutting Speed
It is capable of operating at very high speeds, allowing for fast and efficient production, which makes them ideal for high-volume production runs.
Versatility
Versatility
It is capable of cutting a wide range of materials, such as wood, metal, plastic, and even fabric, making them ideal for a variety of applications.
Cost Effectiveness
Cost Effectiveness
It requires less energy and consumables than the traditional cutting method and is relatively inexpensive to purchase and maintain, making them a cost-effective option.
Automation
Automation
It is equipped with automated control systems that can be programmed to cut specific shapes and patterns. Not only does this eliminate the need for manual labor, but it also increases productivity and accuracy.
Better Cutting Quality
Better Cutting Quality
It uses the correct settings and only leaves a small burr after cutting. Often, it's not even necessary to remove it. Of course, it depends on the material, thickness, and other factors.
Versatility
Versatility
It is capable of cutting a wide range of materials, such as wood, metal, plastic, and even fabric, making them ideal for a variety of applications.
Better Cutting Quality
Better Cutting Quality
It uses the correct settings and only leaves a small burr after cutting. Often, it's not even necessary to remove it. Of course, it depends on the material, thickness, and other factors.
Frequently Asked Questions
The laser cutting machine is a type of machine used in a wide range of industries for precision cutting and design projects. Laser cutting machines emit a high-powered laser beam that can cleanly cut materials such as steel, plastic, or wood. Laser cutting machines have a setup called computer numerical control (CNC) and laser optics that control and direct the intensity of the laser beam to achieve the desired cut. Laser cutting machines are often used in engineering for the precision cutting of machine parts. For industrial applications, laser cutters are typically used to cut structural and piping materials as well as flat sheet materials such as metal.
Laser cutting machines have different types of laser generators, and different types of laser generators can cut different materials.
- Fiber laser cutting machine: It can cut all types of metals, from mild steel to stainless steel, and also non-ferrous metals. Highly reflective metals such as aluminum and copper are more difficult to cut.
- CO2 laser cutting machine: It can cut wood, cardboard, leather, acrylic, glass, and other non-metallic materials.
- Neodymium Laser Cutting Machine: It is formed from crystals doped with neodymium, which can cut metal, plastic, and ceramics.
The price of a laser cutting machine can vary greatly depending on the type of laser generator, size, and capabilities of the machine. The price of an excellent CO2 laser cutting machine may be 2000-9000 US dollars. A good fiber laser cutting machine can cost $15,000-$500,000. If you plan to buy a laser cutting machine, you can contact us at any time, our laser cutting machine price is very competitive. AccTek’s engineers will provide you with the most suitable machine and quotation according to your needs and quotations.
The cutting ability of the laser cutting machine is affected by the laser power, the greater the laser power, the greater the thickness that can be cut. A 1000W fiber laser cutting machine can cut carbon steel up to 6mm at high speed. At present, AccTek has developed a 50kw laser cutting machine, which can cut carbon steel and stainless steel above 50mm at high speed.
The laser cutting process will not only produce some harmful smoke and particles but also produce noise, electrical hazards, and other unfavorable factors. Knowing about these hazards in advance will help you better protect yourself during use.
- Fire Hazard: Since the laser cutting process generates sparks and heat that may ignite combustible materials near the cutting area, it is important to keep combustible materials away from the laser cutting area.
- Smoke And Particles: According to the different materials to be cut, different harmful fumes and particles will be produced during laser cutting. Breathing in these fumes and particles can cause respiratory problems and other health issues, so it is important to use proper ventilation and safety equipment when operating a laser cutter.
- Eye Damage: Since the laser beam intensity used by the laser cutting machine is very high, laser cutting can cause damage to the eyes. Always wear protective glasses when operating the laser cutting machine.
- Skin Burns: The high temperature generated by the laser may burn the exposed skin.
- Noise: The laser cutting process produces very loud noises, which may cause hearing damage if proper ear protection is not used.
- Electrical Hazard: The operation of the laser cutting machine consumes a large amount of electricity and may cause electric shock if not handled properly. It is important to be aware of the potential electrical hazards when operating a laser cutter.
Understanding the cost difference between laser cutting and waterjet cutting requires an understanding of machine, operation, and tool component costs. Here is a cost comparison of waterjet versus laser cutting.
Machine Purchase Cost
Waterjet cutters are less expensive to purchase than laser cutters. The most expensive part of using a laser cutting machine is the purchase of equipment, but in recent years, due to the maturity of laser cutting technology, the purchase cost has been greatly reduced.
Operating Cost
Generally speaking, the operating cost of laser cutting is about $13-20 per hour, while the operating cost of waterjet cutting is about $15-30 per hour. Although very close in cost, it can become significant if you’re dealing with large projects.
Tooling And Component Costs
Laser cutting does not have any tool costs, but its component costs are also low due to the high process requirements. Components for waterjet cutting are costly due to the consumables you need and the components required to properly maintain your waterjet machine. Fortunately, waterjets require no tools.
In general, although the purchase cost of a laser cutting machine is relatively high, the cost will gradually decrease over time. If you plan to buy a laser cutting machine, you can contact us at any time, AccTek will provide you with the most affordable laser cutting machine price.
The biggest difference between a CNC machine and a laser cutting machine is how the cutting actually happens. CNC cutting works by friction, they use tools and drills to route the material. Laser cutting, on the other hand, cuts the material by emitting a hot laser beam. This is a key distinction, and it means that each type of machine has its own scenarios where it really comes into play.
It is actually possible to use a laser to cut polyvinyl chloride (PVC), but hydrochloric acid and toxic fumes are produced during the thermal process. We thus do not recommend laser cutting PVC to prevent corrosion of the laser system and to ensure the safety of the machine operator. If you need to cut PVC, it is recommended to use other types of cutting machines.
Because laser cutting machines generate a lot of heat, they are not suitable for cutting certain materials. In some cases, the composition of the material itself makes it impossible for lasers to cut due to the risk of fire or toxic fumes.
- Polystyrene: Using laser cutting on this material will cause it to catch fire.
- Fiberglass: This material is made of glass and epoxy resin and produces toxic fumes when cut with a laser.
- Polycarbonate: Unless the material is very thin, other methods should be used to cut polycarbonate. Laser cutting is difficult to get a good finish on this material as it absorbs energy and discolors badly.
- HDPE And ABS: The heat from the laser cutter will vulcanize these materials, which means you won’t be able to get any type of clean edge. Plus, it’ll make a mess of your laser cutter.
- PVC: When using laser cutting, PVC will release a lot of toxic fumes. You should not use a laser cutter to cut any type of PVC.
Yes, lasers can cut non-metals. The CO2 laser is specially made for cutting non-metallic materials. The CO2 laser can cut non-metallic materials such as wood, plastic, stone, ceramics, and composite materials. The laser beam is directed by a computer to control its intensity, speed, and power. The laser beam melts, burns, or vaporizes the material it touches, leaving precise, clean cuts.
Although used in almost every industry to produce parts, laser cutting does have its drawbacks. That said, the need for expertise, metal thickness limitations, cost, and hazardous fumes are all factors to consider before moving to laser cutting.
Professional Knowledge Required
In order to realize the full potential of a laser cutting machine, a professional machine operator is essential. Proper cutting settings will ensure the cut quality is as expected for that metal.
Metal Thickness Limitations
Laser cutting is not suitable for cutting very thick sheets compared to other thermal cutting methods. The maximum cuttable thickness depends on the power and expertise of the machine. On average, metal fabrication companies tend to use lasers to cut 15-30mm of metal. At present, the power of the laser cutting machine can reach up to 50kw, which breaks through the limit of metal thickness to a certain extent, but the cutting speed for thicker metal is slower.
Harmful Gases And Fumes
While lasers are capable of cutting a wide variety of materials, there is a downside to the fact that laser cutting is compatible with nearly all materials. Every material that melts during thermal cutting produces gases and noxious fumes. For example, PTFE and various fluoropolymers generate phosgene (incompatible with the human environment) when heated to high temperatures.
Purchase Cost
If you’re looking to buy a laser cutting machine, you’re probably going to need to spend a fortune. A laser cutter can cost twice as much to purchase compared to a waterjet or plasma cutting machine. While the purchase cost is high, the running costs and cutting efficiency make up for it in the long run.
Part of The Material Evaporates
Evaporation tends to occur when you are cutting certain materials, such as plastics, and is a significant disadvantage of laser cutting machines. While this shortcoming can be easily overcome by a professional machine operator, preventing this problem can be very costly.
Get Laser Solutions
We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
