| Model | AKJ6040 | AKJ9060 | AKJ1390 | AKJ1610 | AKJ1318 | AKJ1325 | AKJ1530 |
|---|---|---|---|---|---|---|---|
| Cutting Range | 600*400mm | 900*600mm | 1300*900mm | 1600*1000mm | 1300*1800mm | 1300*2500mm | 1500*3000mm |
| CO2 Laser Power | 80-600W | ||||||
| CO2 Laser Tube | Reci/Yongli/SLW/EFR | ||||||
| Transmission System | Belt Drive | ||||||
| Linear Guide Rail | HIWIN | ||||||
| Motor Type | Stepper Motor | ||||||
| Control System | RuiDa | ||||||
| Min line width | ≤0.15mm | ||||||
| Position accuracy | 0.01mm | ||||||
| Repetition accuracy | 0.02mm | ||||||
| Max Cutting speed | 150mm/s | ||||||
| Max Engraving Speed | 300mm/s | ||||||
| Voltage and Frequency | 220v/50HZ, 110V/60HZ | ||||||
| Graphic Format | PLT, DXF, BMP, JPG, AI, etc | ||||||
| Working Environment | 0-45℃ | ||||||
| Operating Humidity | 5-95% | ||||||
| Comparison Item | Laser Cutting | CNC Routing | Oscillating Knife Cutting | Waterjet Cutting |
|---|---|---|---|---|
| Cutting Principle | Uses a focused laser beam to cut polystyrene with heat energy | Uses a rotating router bit to remove material | Uses a vibrating blade to slice the sheet | Uses high-pressure water, sometimes with abrasive |
| Cutting Accuracy | High accuracy for thin sheets and detailed shapes | Good accuracy, but affected by tool diameter and wear | Good for simple shapes and thin sheets | High accuracy, especially for thicker plates |
| Edge Quality | Smooth edges are possible, but overheating may cause melting, bubbling, or discoloration | Clean mechanical edge, but tool marks or burrs may appear | Clean edge on thin or softer sheets | Smooth edge, but parts may need drying and cleaning |
| Heat Effect | Produces heat, so polystyrene may melt, shrink, warp, or release odor | Low heat, mainly from tool friction | No thermal damage | Almost no thermal damage |
| Fume Control | Requires strong exhaust and filtration to manage smoke and fumes | Produces chips and dust, requiring dust collection | Produces little dust and no heat fumes | Produces wet waste and possible slurry |
| Suitable Thickness | Best for thin to medium polystyrene sheets | Suitable for thin to thick rigid polystyrene boards | Best for thin sheets and foam-like materials | Suitable for thicker polystyrene plates |
| Cutting Speed | Fast for thin sheets, signs, models, and repeated patterns | Fast for straight cuts and material removal | Fast for simple sheet and foam cutting | Slower setup, but stable for thick materials |
| Detail Cutting | Excellent for small holes, curves, letters, and fine graphics | Limited by router bit diameter | Limited by blade size and turning radius | Good, but very fine details can be difficult |
| Kerf Width | Very narrow cutting gap | Wider kerf due to tool size | Narrow kerf | Narrow to medium kerf |
| Tool Wear | No physical cutting tool contacts the material | Router bits wear and need replacement | Blades wear and need replacement | Nozzle, seals, and pump parts wear over time |
| Burr Formation | Usually low, but melted lips may appear if settings are poor | Burrs or rough edges may require deburring | Low burr formation on thin sheets | Low burr formation, but wet edges may need cleaning |
| Material Fixing | Simple for flat sheets, but lightweight foam may need hold-down support | Requires firm clamping or vacuum holding | Requires stable flat support | Requires water-resistant support and anti-movement control |
| Setup Time | Short setup after laser parameters are prepared | Requires tool selection, clamping, and feed-speed adjustment | Simple setup for thin sheet materials | Longer setup due to water pressure and tank preparation |
| Dust And Waste | Low solid waste, but smoke and gas must be managed | Produces polystyrene chips and dust | Very little solid waste | Produces water, slurry, and possible abrasive waste |
| Noise Level | Relatively quiet, but exhaust system adds noise | High noise from spindle and cutting action | Low to medium noise | High noise from pump and waterjet stream |
| Maintenance Needs | Laser optics, exhaust, filters, and motion parts need regular care | Router bits, spindle, dust system, and guide rails need care | Blades, cutting mat, and drive system need care | Pump, nozzle, seals, water system, and abrasive system need care |
| Operating Cost | Low tool cost, but ventilation and filtration add cost | Medium cost due to bit wear and chip handling | Low cost for thin sheet and foam cutting | Higher cost due to pump power, water, parts, and abrasive |
| Production Flexibility | Easy to switch designs by changing digital files | Flexible, but tool changes may be needed | Flexible for simple thin-sheet and foam profiles | Flexible, but setup and water handling are more complex |
| Best Applications | Thin sheets, signage, display parts, model making, packaging inserts, and detailed profiles | Thicker boards, panels, grooves, prototypes, and shaped plastic parts | Thin sheets, foam boards, packaging, gaskets, and simple outlines | Thick plates or projects where heat and tool stress must be avoided |
| Main Limitation | Polystyrene can melt, bubble, or deform during laser cutting if parameters are not controlled | Tool marks, chips, vibration, and bit wear | Not ideal for thick or rigid boards | Higher machine cost, wet processing, and slower setup |
AccTek Laser integrates advanced laser technology into its cutting machines to deliver high precision, stable performance, and efficient cutting results. Their systems use reliable laser sources and optimized control systems, ensuring that operators achieve consistent cuts with minimal material waste. This innovation also helps in enhancing material quality while reducing the risk of thermal damage during the cutting process.
AccTek Laser offers a broad selection of laser cutting machines with different power levels and configurations to suit diverse application requirements. Customers can choose from compact, portable systems for small-scale operations to large industrial machines for high-volume cutting tasks. This makes it easy to find the right solution for cutting metal sheets, plastics, ceramics, and more, ensuring versatility for various industries.
AccTek Laser machines are built using top-quality components sourced from globally recognized suppliers. This includes durable laser sources, cutting-edge scanning systems, and reliable control electronics. By using premium parts, AccTek Laser enhances machine stability, extends service life, and ensures consistent performance under demanding operating conditions, ultimately reducing maintenance needs.
AccTek Laser provides flexible customization options to meet specific customer needs. Machine features like laser power, cutting speed, cooling systems, and automation integration can be tailored to suit different production environments and application requirements. This flexibility ensures that customers achieve optimal cutting performance, productivity, and cost-efficiency.
AccTek Laser offers comprehensive technical support throughout the entire purchase and operation process. Their experienced team assists with machine selection, installation, operation training, and troubleshooting. This level of support helps customers seamlessly adapt to laser cutting technology, ensuring smooth operations and quick issue resolution when necessary.
With years of experience serving customers globally, AccTek Laser provides dependable international service and support. They offer detailed documentation, remote assistance, and responsive after-sales service to help customers maintain their machines and minimize downtime. This ensures that customers can continue their operations with minimal disruptions, enhancing long-term productivity and customer satisfaction.
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Polystyrene is a synthetic polymer made from styrene monomer, which is derived from petroleum species. Styrene is derived from petroleum and is a clear, colorless liquid at room temperature that undergoes a polymerization process to form polystyrene. Polystyrene is a thermoplastic substance, which means it can be melted and molded into various shapes when heated and solidified when cooled. The chemical structure of polystyrene consists of long chains of styrene molecules, each containing a benzene ring and a pendant ethyl group.
The polymerization of styrene usually involves the use of heat and an initiator (a compound that initiates the polymerization reaction). During this process, styrene molecules join together to form long chains, forming a polymer called polystyrene. Depending on the specific manufacturing process, polystyrene can be produced in various forms, including solid plastic pellets, foam, or rigid sheets.
Polystyrene is widely used in various applications due to its lightweight, rigidity, and insulating properties. It is commonly used in the production of packaging materials, disposable tableware such as foam cups and foam trays, insulation, and foam products such as expanded polystyrene (EPS) for packaging and construction.
Yes, lasers can cut polystyrene. Polystyrene is a thermoplastic material, and laser cutting is an effective method of cutting thermoplastic materials such as polystyrene. Laser cutting works by using a highly focused laser beam to melt, burn, or vaporize material along a predetermined path, leaving clean, precise cuts.
When cutting polystyrene with a laser, proper laser settings (including laser power, cutting speed, etc.) should be used to obtain the desired cutting results. Polystyrene is a thermoplastic, which means it melts when exposed to heat. The laser’s focused beam provides the heat needed to cut through the material without excessive melting or charring of the cut edge.
Before attempting to laser cut polystyrene, it is advisable to consult with a professional or the laser cutting machine manufacturer to ensure proper settings and safety precautions are used for your particular application. Also, the thickness of the polystyrene sheet may affect the cutting parameters, so the laser settings must be adjusted accordingly for different thicknesses of polystyrene.
Laser cutting polystyrene can be performed safely, but due to the potential health and safety risks of the process, proper precautions and considerations need to be taken. Polystyrene is a thermoplastic material that can emit hazardous fumes and pose a fire risk when exposed to high temperatures during laser cutting. Here are some safety guidelines to follow when laser cutting polystyrene:
Laser-cutting polystyrene is safe if proper safety precautions are taken. However, safety requirements for laser cutting polystyrene can vary depending on the type of laser cutting machine, the specific polystyrene material, and local regulations. Be sure to consult the manufacturer’s guidelines and follow any applicable safety regulations in your area. If you are unsure about the safety of laser cutting polystyrene, consider seeking guidance from an expert or professional with experience in laser cutting and materials processing.
Laser cutting is an efficient and precise method of cutting polystyrene and can be used to create a variety of shapes and designs, but it has some drawbacks and limitations to be aware of:
Despite these disadvantages, it remains a valuable method of processing polystyrene when used in appropriate applications and with proper safety precautions. Knowing these limitations and addressing them can help you make an informed decision when choosing a cutting method for a particular project.
The type of polystyrene best suited for laser cutting is usually extruded polystyrene foam, often called XPS foam or foam board. This type of polystyrene is often used for laser cutting because it has special properties suitable for the laser cutting process.
While XPS foam is generally the first choice for laser-cutting polystyrene, be sure to consult the manufacturer’s guidelines for your particular laser-cutting machine, as different machines may have different requirements and settings for optimal cutting results. Also, always follow proper safety precautions when laser cutting polystyrene or any other material, including adequate ventilation and fire safety.
The thickness of the polystyrene can significantly affect the laser-cutting power requirements and the overall laser-cutting process. The following is the effect of thickness on laser cutting power:
The thickness of the polystyrene affects laser cutting power primarily because thicker materials require more energy to cut. Achieving the desired cut quality while avoiding excessive melting or charring typically requires a balance of laser power, cutting speed, and multiple cuts, depending on the thickness of the material. It is recommended to review the manufacturer’s guidelines and make test cuts to determine the best laser settings for a particular thickness of polystyrene sheet.
Laser-cut polystyrene can be prevented from deforming or melting through several mechanisms:
Precisely controlled heat application, optimized cutting parameters, rapid movements, ventilation, cooling systems, and the inherent properties of polystyrene as a laser-cut material all combine to help prevent deformation or melting during the cutting process.
Ensuring accuracy in laser cutting polystyrene involves several key steps and considerations:
By following these steps and implementing best practices, manufacturers can achieve reliable and accurate laser cutting of polystyrene materials for a variety of applications.
4 reviews for Polystyrene Laser Cutting Machine
Rosa –
I run a small business making custom items, and this CO2 laser cutting machine has improved my workflow. The machine is easy to operate, even without a technical background. The cutting results are consistent, and the edges come out clean on different materials. I also like how stable the machine feels during operation. It doesn’t require frequent adjustments, which saves time. It has been reliable for daily use and helps me handle more orders without worrying about quality.
Quinn –
I use this machine mainly for prototyping and testing new product designs. The control system allows quick adjustments, which is helpful when working with different materials. The laser tube provides a stable output, so the results stay consistent across multiple tests. The cutting head produces clean edges, which reduces the need for extra finishing. The machine runs smoothly and feels stable during operation. It has been reliable for both testing and small production runs, making it a useful tool in our development process.
Preston –
From an operator’s point of view, this laser cutting machine is straightforward and dependable. The stepper motor provides accurate movement, which is important for repeat jobs. The guide rails are smooth, and there is no noticeable vibration during cutting. The control system responds well, and we rarely encounter errors during operation. The machine runs consistently, even during longer shifts. It’s a practical solution for our shop and supports steady production without adding complexity.
Ophelia –
I design decorative items using wood and acrylic, and this laser cutting machine has been a helpful tool. The cuts come out clean, and the details are clear even on more complex patterns. The control system is simple to understand, which makes it easy to adjust settings when needed. I also like how stable the machine feels during operation. It runs smoothly and doesn’t require constant attention. It has been reliable for daily use and helps me complete both custom and batch orders more efficiently.