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PL Pulse Laser Cleaning Machine
- Brand: AccTek
- Model: AKQ
- Laser Power: 100W/120W/200W/300W/500W
- Laser Genertor: Raycus/JPT/Max/IPG
- Fiber Length: Standard 10m, maximum support 20m
- Price Range: $6500-$37500/Set
- After Sale: 3 Years
- Lead Time: 15-17 Working Day
| Model | AKQ-100 | AKQ-120 | AKQ-200 | AKQ-300 | AKQ-500 |
|---|---|---|---|---|---|
| Laser Power | 100W | 120W | 200W | 300W | 500W |
| Laser Type | Fiber Laser | ||||
| Pulse Formation | Q-Switched (Quality factor) | ||||
| Output Range (If Adjustable) | 0-100% | ||||
| Cleaning Efficiency | 12㎡/h | ||||
| Scanning Width | 10-80mm | ||||
| Expected Focal Distance | 160mm | ||||
| Cooling Type | Air cooling | ||||
Product Configuration
Famous Fiber Laser Generator
Interactive Touch Screen Control System
Laser Cleaning Head
Product Features
- Laser cleaning is a “green” cleaning method that does not need to use any chemicals or cleaning fluids. The cleaned waste is basically solid powder, small in size, easy to store, recyclable, and can easily solve the Environmental Pollution problems caused by chemical cleaning;
- The traditional cleaning method is often contact cleaning. The surface of the object to be cleaned has mechanical force, and the surface of the object that will be damaged or the cleaning medium adheres to the surface of the object to be cleaned and cannot be removed, causing secondary pollution. The non-abrasive and non-contact laser cleaning solves these problems;
- Laser cleaning can be transmitted through optical fiber, cooperate with robots to realize long-distance operation, and can clean parts that are difficult to reach by traditional methods;
- Laser cleaning can remove all kinds of pollutants on the surface of various materials, and achieve cleanliness that cannot be achieved by conventional cleaning. In addition, it can selectively clean the contaminants on the surface of the material without damaging the surface of the material;
- High efficiency of laser cleaning, saving time and effort;
Product Advantages
- No consumables, no chemical pollution, saving energy and electricity.
- No contact, no friction, and no stress can protect the surface of brittle materials, and minimize damage to the substrate.
- It can remove pollution particles below the nanometer level, and the cleanliness is high.
- Optical fiber transmission can be moved and operated, precisely positioned for cleaning, and can also clean areas that are not easily accessible.
- Synchronous cleaning and synchronous processing to achieve zero discharge during the cleaning process.
- It can realize fast cleaning of heavy pollutants and high-speed cleaning of light pollutants.
- Laser cleaning can solve problems that cannot be solved by traditional cleaning methods.
- Wide range of applicable materials for laser cleaning.
Product Application
Why Choose AccTek?
Factory Preset Cleaning Parameters
- Simple preset selection ensures consistent high-quality laser cleaning results.
- Operators can instantly switch between different presets to facilitate the cleaning of multiple materials;
- Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results;
- Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality;
Quick And Easy Setup
- Clear identification on the rear of the machine makes connection easy and fast.
- A single cable from the unit carries laser power, gas, and control connections to the laser gun.
- The ethernet computer connection provides access to advanced parameter settings for fine-tuning and saving cleaning process parameters.
Easy To Operate And Maintain
- The machine is ergonomic, compact, and proven to be the most comfortable and easy-to-use laser gun, and has a built-in adjustment wash width setting.
- Equipped with an intuitive user interface that allows you to quickly and easily adjust settings and monitor the progress of the cleaning process.
- The machine is designed to be energy efficient and requires very little maintenance.
Operator Safety Features
- Key switch control to protect the system from unauthorized cleaning operations.
- The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
- The safety interlock device verifies the integrity of laser delivery to the cleaning gun.
- Laser triggering requires 2 steps of operation (1: Laser Ready; 2: Laser Emission) to ensure the safety of cleaning operations.
- If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.
Frequently Asked Questions
Laser cleaning and sandblasting are two different methods used for surface cleaning and preparation, each with advantages and disadvantages depending on the specific application requirements. The choice between laser cleaning and grit blasting will depend on the specific application, the type of surface being cleaned, and the level of precision and efficiency required.
Sandblasting is a mechanical method that uses high-pressure air or water to push abrasive particles toward the surface being cleaned to remove contaminants, paint, or other coatings. Sandblasting is an effective method for removing thick coatings or rust, but it can also damage the surface being cleaned, leaving a rough or uneven finish. In addition, sandblasting produces large amounts of dust and debris and is a health hazard for workers, and may require extensive cleanup.
Laser cleaning has several advantages over sandblasting. Laser cleaning is a non-contact, non-abrasive method that uses high-power pulsed lasers to remove surface contaminants, allowing selective removal of contaminants without affecting the underlying substrate. This method is ideal for delicate or intricate surfaces that might be damaged by traditional abrasive methods such as sandblasting. Laser cleaning is also more precise than sandblasting, allowing for targeted cleaning of specific areas without affecting surrounding materials.
However, laser cleaning also has some limitations. Laser cleaning may not be as effective as sandblasting at removing very thick layers of contamination, and it may take longer to clean large areas. Additionally, laser cleaning machines can be more expensive than sandblasting equipment, which may be a consideration for some applications.
In general, both laser cleaning and sandblasting are effective methods for cleaning and pre-treating surfaces, but the choice between these two methods depends on the specific application requirements. Laser cleaning is precise, non-abrasive, environmentally friendly, and suitable for delicate or intricate surfaces. Whereas grit blasting is more cost-effective for heavy-duty cleaning operations and creates surface contours. The choice between the two methods should be based on factors such as the type of surface being cleaned, the level of accuracy required, environmental considerations, and the specific cleaning requirements of the application.
The choice of continuous or pulsed laser cleaning machine depends on the specific application and the material being cleaned. Both types of machines use laser energy to remove contaminants from surfaces, but they deliver the energy differently.
Continuous Laser Cleaning Machine
Continuous laser cleaning machines produce a steady beam of laser energy that is continuously delivered to the surface being cleaned. Laser energy is absorbed by contaminants on the surface, resulting in evaporation or ablation, and the resulting debris is then removed by the airflow. These machines are generally better suited for gentle cleaning of delicate surfaces, such as removing thin coatings or layers of contamination. Since the energy output is constant, there is less risk of damaging the underlying material.
Advantages of continuous laser cleaning machine:
- Consistent cleaning power: Continuous laser cleaning machines provide consistent cleaning results because the laser beam is fired in a continuous pattern, ensuring even cleaning of the entire surface. This is especially useful for applications requiring consistent cleaning quality, such as surface preparation for precision cleaning paint or coatings.
- Faster cleaning time: The continuous laser beam cleaning machine can perform high-speed cleaning due to the continuous emission of the laser beam, which can quickly remove the pollutants on the surface. This makes them suitable for applications requiring a fast and efficient cleaning process.
- Lower heat generation: Continuous laser cleaners generally generate less heat than pulsed laser cleaners because the laser energy is delivered continuously over a longer period of time. This can be beneficial for heat-sensitive materials as it minimizes the risk of thermal damage to the substrate being cleaned.
Disadvantages of continuous laser cleaning machines:
- Limited ability to remove thick coatings: Continuous laser cleaners are not as effective as pulsed laser cleaners at removing thick coatings.
- Higher risk of thermal damage: Continuous laser cleaners emit a steady stream of laser energy that can cause thermal damage to the surface being cleaned if the energy density is too high.
- Lower peak power: Continuous laser cleaners typically have lower peak power than pulsed laser cleaners, which may limit their effectiveness in removing certain types of contaminants or for applications that require higher energy levels to clean completely sex.
- Higher power consumption: Due to the continuous emission of the laser beam, continuous laser cleaners may require higher power consumption, which may result in higher operating costs compared to pulsed laser cleaners.
Pulse Laser Cleaning Machine
Pulsed laser cleaners emit laser energy in short pulses, often in the nanosecond or picosecond range. This type of machine is very powerful and can remove thicker layers of contamination, including rust, paint, and coatings. Pulsed lasers are also more effective at removing contaminants that are tightly bound to the surface being cleaned, such as adhesives and other materials that are difficult to remove with other cleaning methods.
Advantages of pulse laser cleaning machine:
- Higher peak power: Compared to continuous laser cleaners, pulsed laser cleaners are capable of higher peak power, which allows them to effectively remove certain types of contamination, such as thick coatings, rust, or oxides.
- Greater flexibility: Pulsed laser cleaners offer greater flexibility in controlling laser energy parameters such as pulse duration, energy, and frequency. This allows for fine-tuning of the cleaning process for different materials, contaminants, and cleaning requirements.
- Lower power consumption: A pulsed laser cleaner may require lower power consumption than a continuous laser cleaner because the laser energy is delivered in pulses and the machine does not fire the laser beam continuously. In some cases, this can reduce operating costs.
- Reduced risk of thermal damage: Pulsed laser cleaners emit laser energy in short pulses, reducing the risk of thermal damage to the surface being cleaned.
Disadvantages of pulsed laser cleaners:
- Uneven cleaning power: Pulsed laser cleaners emit laser energy in short pulses, which can cause uneven cleaning power. This can make it difficult to achieve consistent cleaning results.
- Slower cleaning speeds: Compared to continuous laser cleaners, pulsed laser cleaners can be slower to clean because the laser energy is delivered in pulses, resulting in an intermittent cleaning process. This may be a limitation for applications requiring high-speed cleaning.
- Potential for thermal damage: Pulsed laser cleaners offer higher peak power, which results in higher heat generation and the potential for thermal damage to the substrate being cleaned, especially heat-sensitive materials.
In summary, choosing a continuous wave or pulsed laser cleaner depends on the specific application and the material being cleaned. Continuous lasers are better for the gentle cleaning of delicate surfaces, while pulsed lasers are better for the more aggressive cleaning of thicker layers of contamination. Ultimately, the choice between continuous and pulsed laser cleaners will depend on the specific application and the material being cleaned. If you are wondering whether to choose continuous laser or pulsed laser, you can contact us. Our engineers will help you choose a laser cleaning machine according to your cleaning needs and budget.
