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PL Stainless Steel Laser Welding Machine
The stainless steel laser welding machine is a specific type of fiber laser welding machine designed and optimized for welding stainless steel materials. Stainless steel is a common material used in various industries due to its excellent corrosion resistance, strength, and durability. Laser welding provides an efficient and precise method for welding stainless steel components in various industries including automotive, aerospace, electronics, medical, and kitchenware manufacturing.
The stainless steel laser welding machines can precisely control the laser beam, resulting in high-quality welds with minimal possibility of deformation, discoloration, and defects. A focused laser beam provides precise heat input, resulting in narrow, deep welds with a minimized heat-affected zone. Laser welding machines can achieve high welding speeds, making them suitable for both small-scale and high-volume production. Faster welding speeds help increase productivity and cost-effectiveness.
The stainless steel laser welding machines can be easily integrated into automated manufacturing systems for a seamless production process. This integration allows for high repeatability, precision, and consistency in the welding of stainless steel components. Additionally, stainless steel laser welding machines typically require minimal maintenance, reducing downtime and operating costs.
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
Professional Service
AccTek Laser's laser welding machine is a professional laser welding machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
Powerful Laser Generator
Our laser welding machines are equipped with high-quality laser generators that ensure excellent beam quality, providing small and focused spot sizes for precise and efficient welding. With power output options from 1000w to 3000w, our laser welding machines can meet a variety of welding needs, ensuring optimum productivity without compromising quality.
Advanced Cooling System
Designed with reliability in mind, our laser welding machines feature an efficient water cooling system to ensure consistent performance and extend the life of the laser generator. With advanced water cooling technology, we can guarantee stable and reliable welding results even during long-term operation.
Excellent Beam Quality
Our laser welding machines have excellent beam quality, producing a focused and precise laser spot. This feature enables high-precision and efficient welding of different materials and thicknesses, reducing spatter and minimizing the heat-affected zone.
Precision Beam Delivery System
The beam delivery system of our laser welding machines utilizes flexible and flexible fiber optic cables, which can be easily integrated into automated production lines or robotic systems, enabling you to flexibly and easily adapt to different welding tasks. This flexibility increases workflow efficiency and seamlessly adapts to various manufacturing settings.
Intuitive Control Interface
Our laser welding machines feature a user-friendly control interface that gives you complete control over your welding process. Easily adjust and program welding parameters such as power, pulse duration, welding speed, and focus position to obtain the best results for your specific welding requirements.
Comprehensive Security Features
Our laser welding machines are equipped with comprehensive safety features including enclosures, interlock systems, and safety sensors. These measures protect your operators from potential exposure to the laser beam, creating a safe work environment.
Technical Specifications
| Model | AKH-1000 | AKH-1500 | AKH-2000 | AKH-3000 |
|---|---|---|---|---|
| Laser Power | 1000W | 1500W | 2000W | 3000W |
| Laser Type | Fiber laser | |||
| Range of Adjustable Power | 1-100% | |||
| Laser Wavelength | 1064nm | |||
| Way of Workinging | Continuous/Modulation | |||
| Speed Range | 0-120mm/s | |||
| Repeat Precision | ±0.01mm | |||
| Welding Gap Requirements | ≤0.5mm | |||
| Cooling Water | Industrial thermostatic water tank | |||
Laser Welding Capacity
| Laser Power (W) | Welding Form | Thickness (mm) | Welding Speed (mm/s) | Defocus Amount | Protective Gas | Blowing Method | Flow (L/min) | Welding Effect |
|---|---|---|---|---|---|---|---|---|
| 1000 | Butt Welding | 0.5 | 80~90 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely |
| Butt Welding | 1 | 60~70 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 1.5 | 40~50 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 2 | 30~40 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| 1500 | Butt Welding | 0.5 | 90~100 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely |
| Butt Welding | 1 | 80~90 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 1.5 | 60~70 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 2 | 40~50 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 3 | 30~40 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 4 | 20~30 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| 2000 | Butt Welding | 0.5 | 100~110 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely |
| Butt Welding | 1 | 90~100 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 1.5 | 70~80 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 2 | 50~60 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 3 | 40~50 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 4 | 30~40 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| 3000 | Butt Welding | 0.5 | 110~120 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely |
| Butt Welding | 1 | 100~110 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 1.5 | 90~100 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 2 | 80~90 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 3 | 70~80 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 4 | 60~70 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 5 | 40~50 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely | |
| Butt Welding | 6 | 30~40 | -1~1 | Ar | Coaxial/Paraaxial | 5~10 | Welded Completely |
Note:
- In the welding data, the core diameter of the 1000w, 1500w, 2000w, and 3000w laser output fiber is 50 microns.
- This welding data adopts the Raytools welding head, and the optical ratio is 100/200 (collimator/focus lens focal length).
- The welding shielding gas: Argon (purity 99.99%).
- The welding material is SUS304 stainless steel.
- Due to the differences in equipment configuration and welding process used by different customers, this data is for reference only.
Comparison of Different Welding Methods
| Welding Method | Laser Welding | TIG Welding | MIG Welding |
|---|---|---|---|
| Heat Source | Highly focused laser beam | Non-consumable tungsten electrode | Consumable electrode and filler wire |
| Heat Input | Very concentrated and precise | Precise control of heat input | High heat input, less precise |
| Welding Speed | High welding speed | Slower compared to MIG | High welding speed |
| Distortion | Minimal distortion and warping | Low heat input, less distortion | More prone to distortion |
| Penetration | Limited on thicker materials | Limited on thicker materials | Good penetration on thicker materials |
| Weld Quality | High-quality, narrow heat-affected zone | High-quality welds with good aesthetics | Good quality, but not as precise as TIG |
| Material | Suitable for thin materials | Suitable for thin to medium thickness | Suitable for a wide range of thicknesses |
| Operator Skill | Requires skilled operators | Requires skilled operators | Easier to learn and use |
| Automation | Suitable for automation | Manual process, but can be automated | Highly suitable for automation |
| Joint Types | Suitable for various joint types | Suitable for various joint types | Suitable for various joint types |
| Shielding Gas | Generally, no shielding gas required | Requires shielding gas (e.g., Argon) | Requires shielding gas (e.g., CO2) |
| Spatter | Minimal spatter | No spatter | Minimal spatter |
| Equipment Cost | High initial equipment cost | Moderate equipment cost | Relatively lower equipment cost |
Note: The information provided in the table is a general comparison of the three welding methods when used for welding stainless steel. The actual performance of each method may vary based on specific project requirements, material thickness, and the expertise of the welder. It’s essential to consider these factors while choosing the appropriate welding method for a particular application.
Product Features
- The machine is equipped with a high-power fiber laser generator, which has the characteristics of high energy efficiency, excellent beam quality, and precise control of laser beam parameters. Fiber laser generators are capable of delivering high-powered, focused laser energy, making them ideal for welding stainless steel.
- The machine provides excellent beam quality, ensuring that the laser beam is focused and stable, resulting in precise, high-quality welding results.
- The machine can precisely control the laser power and pulse duration, so as to make the best adjustment according to the specific welding requirements of stainless steel materials. This precise control ensures consistent and high-quality welds.
- The intuitive and user-friendly interface makes it easier for the operator to set welding parameters, monitor the welding process and adjust settings as needed.
- The machine has an efficient cooling system, which can maintain the best working temperature of the laser generator and prevent overheating during long-term use.
- The machine provides a variety of laser power options to meet different stainless steel thicknesses and welding requirements.
- The machine selects a high-quality beam transmission system, which can effectively transmit the laser beam from the laser generator to the welding area, ensuring the stability, accuracy, and consistency of the laser beam during the welding process.
- The machine is easy to maintain and maintain, with features such as easy access to key components, diagnostic tools, and remote monitoring functions to ensure smooth operation and minimize downtime.
Product Application
The stainless steel laser welding machines benefit from fiber laser technology to weld stainless steel components with exceptional precision and efficiency and provide a wide range of applications in various industries. From the automotive and aerospace fields to medical device manufacturing and construction projects, stainless steel laser welding machines have revolutionized the way stainless steel is joined, providing unrivaled strength, quality, and aesthetics.
With their versatility, speed, and accuracy, stainless steel laser welding machines have become indispensable tools in manufacturing. As technology continues to advance, stainless steel laser welding machines will undoubtedly remain at the forefront of innovation, enabling industries around the world to realize their visions and drive advancements in the ever-evolving manufacturing industry.
Play Video about Laser Welding Sample of Stainless Steel
Play Video about Laser Welding Sample of Stainless Steel
Play Video about Laser Welding Sample of Stainless Steel
Play Video about Laser Welding Sample of Stainless Steel
Equipment Selection
AccTek Laser is a leading manufacturer of laser welding machines, aiming to provide high-precision, high-efficiency welding methods for modern industries. With our commitment to innovation, quality, and customer satisfaction, we offer you a wide range of models to choose from, ensuring you find the perfect solution for your specific welding application.
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Laser Welding Robot
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Portable Air-Cooled Laser Welding Machine
The portable air-cooled laser welding machine with top laser welding technology is designed to provide superior performance, unmatched precision, and exceptional versatility.
Why Choose AccTek?
Unparalleled Expertise
With years of experience in laser welding technology, we have honed our expertise to provide cutting-edge solutions tailored to your unique needs. Our team of skilled engineers and technicians has the in-depth knowledge to ensure you get the perfect laser welding machine for your specific application.
Comprehensive Support And Service
At AccTek Laser, we build strong relationships with our clients. Our dedicated support team provides prompt assistance and after-sales service to keep your laser welding machine running at its best for years to come. Your satisfaction is our top priority and we will help you every step of the way.
Strict Quality Control
Quality is the cornerstone of our manufacturing process. Every laser welding machine is rigorously tested and adhered to strict quality control standards, ensuring that the product you receive meets the highest industry benchmarks. Our dedication to quality ensures you get a machine that performs consistently and delivers perfect welds every time.
Cost-Effective Solution
We understand the importance of cost efficiency in today’s competitive landscape. Our laser welding machines can provide excellent value for your investment, minimizing downtime and reducing operating costs while maximizing productivity and efficiency.
Frequently Asked Questions
Yes, laser welding machines are very effective at welding stainless steel. In fact, stainless steel is one of the most commonly welded materials with laser welding techniques. Laser welding offers several advantages when working with stainless steel, making it a popular choice for a variety of industrial applications. The stainless steel laser welding machine utilizes fiber laser technology to produce a focused and precise laser beam. This concentrated energy enables deep penetration welding of stainless steel, ensuring a strong and reliable weld.
At present, laser welding has become the preferred method for joining stainless steel parts in automotive, aerospace, medical equipment, kitchenware, electronics, and other industries. Whether it is precision welding of small stainless steel parts or high-speed welding of large structural components, laser welding machines provide efficient and reliable solutions for the processing of stainless steel materials.
The cost of a stainless steel laser welding machine can vary widely, depending on various factors such as the machine’s specifications, power output, features, brand reputation, and the supplier you choose. Generally, a stainless steel laser welding machine is considered a great investment in an industrial setting due to the advanced technology and features involved.
According to a rough estimate, the cost of a stainless steel laser welding machine can range from several thousand dollars to tens of thousands of dollars. For example, the cost of a 1000w laser welding machine is between US$6,000 and US$15,000, while the price of a 3000w laser welding machine integrated with an automated robot is between US$15,000 and US$50,000.
It should be noted that the purchase cost of the machine is only a part of the overall investment. Other factors to consider include installation, training, maintenance, and ongoing operating costs such as power consumption and consumables such as shielding gas. In addition, it is recommended to consider the long-term return on investment (ROI) in terms of increased productivity, improved weld quality, and reduced operating costs.
If you want to get an accurate and latest price, you can contact us directly. AccTek Laser, as an experienced laser welding machine manufacturer, can provide you with a custom quote based on your specific requirements and take you through an in-depth look at the features and benefits of each machine model within your budget. In addition, we will also provide you with a 3-year warranty, technical support, and good after-sales service. Contact us for the best solution and quote for you!
The best stainless steel for laser welding depends on the specific application and intended use of the welded part. While laser welding can be performed on a variety of stainless steel grades, certain types of stainless steel are more commonly used due to their properties that are beneficial to the welding process. In general, austenitic stainless steels are the most commonly used and are well-suited for laser welding due to their good properties. Some of the best stainless steel grades for laser welding include:
- 304 Stainless Steel: This is one of the most widely used grades of stainless steel with excellent corrosion resistance, good formability, and weldability. 304 stainless steel is frequently used in a variety of industries including food processing, construction, and automotive.
- 316 Stainless Steel: 316 stainless steel is another popular choice for laser welding. It is similar to 304 and has enhanced corrosion resistance, especially in more aggressive environments such as marine applications or chemical processing. It also has good welding properties and is suitable for welding with lasers.
- 316L Stainless Steel: This low-carbon version of 316 stainless steel further improves weldability and reduces the risk of sensitization during welding. It is commonly used in laser welding applications in the pharmaceutical, medical, and food processing industries.
- 310 Stainless Steel: Due to its resistance to oxidation and sulfidation, this grade is often used in high-temperature applications. It also has good welding properties and is suitable for laser welding in high-temperature environments.
- 321 Stainless Steel: 321 stainless steel contains titanium which stabilizes the material and prevents the precipitation of chromium carbides, making it less susceptible to intergranular corrosion. It has excellent weldability and is often used in applications requiring high-temperature strength and corrosion resistance.
In stainless steel laser welding, shielding gas is used to protect the weld pool and prevent oxidation and contamination during the welding process. The choice of shielding gas affects weld quality and overall weld performance. The gases most commonly used when laser welding stainless steel are:
- Argon (Ar): Argon is the most widely used shielding gas for laser welding stainless steel. It is cost-effective, readily available, and provides good protection against atmospheric gases such as oxygen and nitrogen, which can negatively affect weld quality. Argon helps prevent oxidation of the molten metal during welding, reducing the risk of weld defects and improving overall weld quality.
- Helium (He): Helium is often used in combination with argon or as an alternative shielding gas for laser welding stainless steel. Helium has better heat dissipation and higher energy density, making it beneficial for higher-power laser welding applications or welding thicker stainless steel materials. However, helium is generally more expensive than argon, which may affect its use based on cost considerations.
- Nitrogen (N2): Nitrogen can be used as a shielding gas for laser welding stainless steel, especially ferritic stainless steel. While it’s not as common as argon or helium, it offers good protection against oxidation. It helps reduce the formation of chromium carbides during welding, which leads to the depletion of chromium and reduces corrosion resistance. Nitrogen is sometimes used in certain applications to achieve specific welding characteristics.
- Oxygen (O2): While oxygen is not typically used as a shielding gas in laser welding stainless steel, in certain specific cases, controlled amounts of oxygen can be introduced to enhance the cutting or welding process. However, excessive oxygen content will lead to increased oxidation and adversely affect the welding quality and corrosion resistance of stainless steel.
Get Laser Solutions
We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
