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Brass Laser Welding Machine

Brass Laser Welding Machine
(4 customer reviews)

$4,300.00

Model: AKH
Laser Power: 1500W, 2000W, 3000W
Laser Genertor: Raycus, Max, JPT, BWT
Range of Adjustable Power: 1-100%
Laser Wavelength: 1080nm
Way of Working: Continuous/Modulation
Welding Gap Requirements: ≤0.5mm
After Sale: 3 Years
Table of Contents

Product introduction

The brass laser welding machine is a special welding tool that uses laser technology to join brass parts together. Laser welding is a process that uses a high-intensity laser beam to join metals together by melting and fusing them. When the laser beam is activated, it melts localized areas of the brass component, forming a weld pool. The high energy of the laser results in rapid heating and cooling, minimizing the heat-affected zone and reducing distortion.
Brass, a copper-zinc alloy, can be more challenging to weld due to its high thermal conductivity and low absorption of certain laser wavelengths. Although laser welding brass is challenging, there are some advantages such as high welding precision and fast welding speed. Additionally, due to the concentrated heat input, there is often little to no post-weld finishing or cleaning, saving time and money.
The brass laser welding machines have a variety of settings and parameters that can be adjusted to material properties to optimize the welding process. Welding parameters that can be adjusted include laser power, welding speed, pulse duration, and focus position, among others. The high degree of control over the welding process makes laser welding suitable for welding complex and delicate brass components.

Product Configuration

Max Laser Generator

Powerful Laser Generator

Our laser welding machines are equipped with high-quality laser generators that ensure excellent beam quality, providing small and focused spot sizes for precise and efficient welding. With power output options from 1500w to 3000w, our laser welding machines can meet a variety of welding needs, ensuring optimum productivity without compromising quality.

Industrial Water Chiller

Advanced Cooling System

Designed with reliability in mind, our laser welding machines feature an efficient water cooling system to ensure consistent performance and extend the life of the laser generator. With advanced water cooling technology, we can guarantee stable and reliable welding results even during long-term operation.

Excellent Beam Quality

Excellent Beam Quality

Our laser welding machines have excellent beam quality, producing a focused and precise laser spot. This feature enables high-precision and efficient welding of different materials and thicknesses, reducing spatter and minimizing the heat-affected zone.

Precision Beam Delivery System

Precision Beam Delivery System

The beam delivery system of our laser welding machines utilizes flexible and flexible fiber optic cables, which can be easily integrated into automated production lines or robotic systems, enabling you to flexibly and easily adapt to different welding tasks. This flexibility increases workflow efficiency and seamlessly adapts to various manufacturing settings.

Control Panel

Intuitive Control Interface

Our laser welding machines feature a user-friendly control interface that gives you complete control over your welding process. Easily adjust and program welding parameters such as power, pulse duration, welding speed, and focus position to obtain the best results for your specific welding requirements.

Comprehensive Security Features

Comprehensive Security Features

Our laser welding machines are equipped with comprehensive safety features including enclosures, interlock systems, and safety sensors. These measures protect your operators from potential exposure to the laser beam, creating a safe work environment.

Product Parameters

Model AKH-1000 AKH-1500 AKH-2000 AKH-3000
Laser Power 1000W 1500W 2000W 3000W
Range of Adjustable Power 1-100%
Laser Wavelength 1080nm
Way of Working Continuous/Modulation
Cooling Method Water Cooling
Power Demand AC220V±5%/50Hz
Working Environment Temperature 15~35℃
Working Environment Humidity < 70%(No Condensation)

Product Features

  • The machine is equipped with a high-power fiber laser generator, which has the characteristics of high energy efficiency, excellent beam quality, and precise control of laser beam parameters. Fiber laser generators are capable of delivering high-powered, focused laser energy, making them ideal for welding brass.
  • The machine provides excellent beam quality, ensuring that the laser beam is focused and stable, resulting in precise, high-quality welding results.
  • The machine can precisely control the laser power and pulse duration, to make the best adjustment according to the specific welding requirements of brass materials. This precise control ensures consistent and high-quality welds.
  • The intuitive and user-friendly interface makes it easier for the operator to set welding parameters, monitor the welding process, and adjust settings as needed.
  • The machine has an efficient cooling system, which can maintain the best working temperature of the laser generator and prevent overheating during long-term use.
  • The machine provides a variety of laser power options to meet different stainless steel thicknesses and welding requirements.
  • The machine selects a high-quality beam transmission system, which can effectively transmit the laser beam from the laser generator to the welding area, ensuring the stability, accuracy, and consistency of the laser beam during the welding process.
  • The machine is easy to maintain and maintain, with features such as easy access to key components, diagnostic tools, and remote monitoring functions to ensure smooth operation and minimize downtime.

Welding Thickness Reference

Laser Power (W) Welding Form Thickness (mm) Welding Speed (mm/s) Defocus Amount Protective Gas Blowing Method Flow (L/min) Welding Effect
1000 Butt Welding 0.5 40~55 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1 20~30 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
1500 Butt Welding 0.5 50~60 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1 40~50 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1.5 20~30 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
2000 Butt Welding 0.5 60~70 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1 40~50 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1.5 30~40 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 2 20~30 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
3000 Butt Welding 0.5 80~90 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1 70~80 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 1.5 60~70 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 2 50~60 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Butt Welding 3 30~40 -1~1 Ar Coaxial/Paraaxial 5~10 Welded Completely
Note:
  • In the welding data, the core diameter of the laser output fiber is 50 microns.
  • This welding data adopts the Raytools welding head, and the optical ratio is 100/200 (collimator/focus lens focal length).
  • The welding shielding gas: Argon (purity 99.99%).
  • Due to the differences in equipment configuration and welding process used by different customers, this data is for reference only.

Comparison of Different Welding Methods

Welding Process Laser Welding TIG Welding MIG Welding
Heat Source Laser Tungsten arc Electric arc
Weld Quality High High Moderate to high
Filler Metal Usually not used, but can be added with wire feed Filler rod of the same/similar composition Filler wire of the same/similar composition
Welding Speed High Moderate High
Precision High High Moderate
Joint Thickness Thin to medium Thin to thick Thin to thick
Filler Material Sometimes requires filler wire Usually requires filler rod/wire Requires filler wire
Heat Affected Zone (HAZ) Small Large Moderate
Gas Shielding Usually required, inert gas (e.g., argon) Required, inert gas (e.g., argon) Required, inert gas (e.g., argon)
Automation Highly suitable for automation Can be automated Highly suitable for automation
Applicability Precision welding of thin components, jewelry, electronics Versatile for various materials and thicknesses Versatile for various materials and thicknesses
Advantages Precise control, minimal distortion, minimal HAZ Precise control, high-quality welds Faster welding, suitable for production
Disadvantages Limited penetration for thick joints Slower than MIG, may require a skilled welder More filler metal is needed, potential for spatter

Note: Please note that the characteristics of each welding process can vary depending on the specific equipment, settings, and materials used. Additionally, the suitability of a welding process for a particular application may depend on the welder’s skill and expertise.

Cleaning Samples

The Brass laser welding machine has opened up various applications in various industries. Whether you’re in the automotive, aerospace, electronics, or metal fabrication industries, laser welding technology offers unparalleled precision and efficiency. From complex electronic components to sturdy automotive parts, laser welding machines ensure flawless welds with minimal distortion and defects. Redefine your brass welding capabilities today with our brass laser welding machines!
Laser Welding Sample of Barss
Laser Welding Sample of Barss
Laser Welding Sample of Barss
Laser Welding Sample of Barss

Frequently Asked Questions

Yes, brass can be welded using a laser welding machine. Laser welding is a versatile welding method that can be used to join a variety of metal materials, including brass. Brass is an alloy mainly manufactured from copper and zinc. Brass is commonly used in various applications such as the automotive industry, electronics, jewelry, and plumbing fittings.

Laser welding is particularly well suited for welding brass due to its precise heat input and ability to produce small, focused welds. The high energy density of the laser beam enables localized heating, allowing precise control of the welding process. This helps minimize the heat-affected zone and reduces the risk of material deformation or damage.

The process of laser welding brass involves using a laser beam to melt the edges of the parts to be joined and fuse them. In some cases, laser welding may not require a filler material, especially when the parts are tightly fitted. However, depending on the application and the joint involved, filler materials can be used to improve the strength and integrity of the weld.

Due to brass’s high thermal conductivity, using traditional welding methods such as TIG or MIG can be more challenging. These welding methods tend to create a larger heat-affected zone and may require more extensive post-weld cleaning and finishing. Laser welding, on the other hand, generates heat input only locally and usually requires little or no post-weld processing, reducing the need for additional finishing.

The success of laser welding brass depends on the specific composition and thickness of the brass, as well as laser welding parameters and equipment settings. Brass contains zinc, which has a lower boiling point than copper (the other main component of brass), so the laser welding parameters need to be carefully adjusted to prevent excessive evaporation of the zinc.

The cost of a laser welding machine can vary widely based on several factors, including laser generator power, features, and capabilities. Generally speaking, the price of an entry-level 2000w laser welding machine is between US$4,500 and US$20,000, while the price of a laser welding robot that can be integrated into an automated production line is between US$18,000 and US$40,000.

These price ranges are approximate only and may not reflect the latest market conditions. Also, prices may vary based on specific makes, models, and geographic locations. If you need accurate and up-to-date price information, you can contact us directly. Our engineers will recommend the most suitable machine for you according to your requirements.

When selecting a laser welding machine, factors such as the required power output, work area, automation capabilities, and the specific needs of the application must be considered. Investing in a high-quality laser welding machine can significantly affect the quality and efficiency of your welding process, so you need to choose wisely based on your budget and requirements.

When proper safety precautions are taken and done in a controlled environment, then there is little harm in laser welding brass. But as with any welding process, there are potential hazards that need to be addressed to ensure the safety of the operator and the bladder. Here are some considerations to minimize potential risks:

  • Laser Radiation: Laser welding involves the use of high-powered laser beams which can cause eye and skin damage if proper safety precautions are not taken. Direct exposure to the laser beam may cause serious eye damage, including blindness. It is therefore imperative that the operator and anyone near the laser welding area wear appropriate protective equipment such as laser safety glasses and protective clothing.
  • Fume And Particles: During laser welding, the high-intensity laser beam vaporizes the brass alloy and creates fumes. These fumes may contain metal oxides, particulate matter, and other potentially harmful substances. Therefore, adequate ventilation and extraction systems should be provided to remove fumes and maintain good air quality in the work area.
  • Material Handling: Workpieces can become hot during welding, so proper handling techniques and protective gloves are necessary to prevent burns or injuries from hot surfaces.
  • Electric Shock And Fire Hazard: Laser welding machines use high-powered power sources which may present a shock hazard if not operated properly or if the equipment malfunctions. Additionally, the intense heat generated during welding can create a fire risk, especially if flammable materials are used or flammable substances are present. Appropriate safety protocols and fire prevention measures must be in place.
  • Material Safety Data Sheets (MSDS): It is important to be familiar with the material safety data sheets for the brass alloys used. These tables provide information on the composition of the material and any potential health or safety hazards associated with it.
  • Operator Training: Laser welding machines should only be operated by trained and qualified personnel who are familiar with the specific equipment and safety procedures. Proper training helps minimize the risk of accidents and ensures that the welding process is performed correctly.
  • Material Contamination: Brass welding may require the use of flux or other additives to improve the quality of the weld. Operators should be aware of the potential hazards associated with these materials and use them according to safety guidelines.

To ensure brass laser welding is performed safely, it is essential to follow industry best practices, follow safety guidelines, and provide proper training for operators. Additionally, a thorough risk assessment before commencing any welding process can help identify potential hazards and implement necessary controls to effectively reduce risk. Overall, laser welding of brass can be performed safely and efficiently as long as proper safety precautions are taken.

The maximum thickness of brass that a laser welder can weld depends on the power output, beam quality, and welding capabilities of the specific machine. Generally speaking, high-power laser welding machines can weld thicker materials more efficiently than low-power laser welding machines.

For many industrial-grade laser welding machines, they can typically weld brass with thicknesses ranging from 0.5 mm to 3 mm. It is recommended to consult the manufacturer or supplier’s machine specifications to determine the exact maximum thickness it can handle. If you have specific brass thickness requirements, you can discuss them with our engineers to ensure the required machine can meet your welding needs.

AccTek Laser’s copper laser welding machines utilize a water cooling system to effectively manage and dissipate heat during the laser welding process. Water cooling systems are commonly used in high-power laser machines to maintain stable operating temperatures and prevent critical components from overheating.

In AccTek Laser’s machines, a water cooling system circulates coolant (usually deionized water or a mixture of water and antifreeze) through the laser resonator, optics, and other heat-generating components. This continuous circulation of coolant helps absorb and dissipate the heat generated during laser generator operation, ensuring stable performance and extending the life of the laser source and other components.

The water cooling system in AccTek Laser’s copper laser welding machines is designed to provide efficient, reliable cooling, even during long or intense welding tasks. Regular maintenance and monitoring of your cooling system can help ensure optimal performance and prevent potential problems related to overheating. Customers considering an AccTek Laser copper laser welding machine can rest assured that the machine is capable of maintaining a stable temperature and preventing overheating thanks to its powerful water cooling system.

Equipment Selection

At AccTek Laser, we understand that different businesses have different needs, which is why we offer you a range of models to choose from. Whether you need a fully enclosed laser cover, an exchange worktable, or both, we have a machine for you. Take your cutting capabilities to the next level by investing in our fiber laser cutting machines.

Why Choose AccTek Laser

Factory Presets Ensure Optimal Welding

Unparalleled Expertise

With years of experience in laser welding technology, we have honed our expertise to provide cutting-edge solutions tailored to your unique needs. Our team of skilled engineers and technicians has the in-depth knowledge to ensure you get the perfect laser welding machine for your specific application.

Compact And Safe

Comprehensive Support And Service

At AccTek Laser, we build strong relationships with our clients. Our dedicated support team provides prompt assistance and after-sales service to keep your laser welding machine running at its best for years to come. Your satisfaction is our top priority and we will help you every step of the way.

Quick And Easy Setup

Strict Quality Control

Quality is the cornerstone of our manufacturing process. Every laser welding machine is rigorously tested and adhered to strict quality control standards, ensuring that the product you receive meets the highest industry benchmarks. Our dedication to quality ensures you get a machine that performs consistently and delivers perfect welds every time.

Operator Safety Features

Cost-Effective Solution

We understand the importance of cost efficiency in today’s competitive landscape. Our laser welding machines can provide excellent value for your investment, minimizing downtime and reducing operating costs while maximizing productivity and efficiency.

Customer Reviews

4 reviews for Brass Laser Welding Machine

  1. Ruth

    Impressive precision and reliability. Boosts productivity in our manufacturing process. Great investment for our business.

  2. Peter

    Efficient and user-friendly. Perfect for various welding applications. Enhances productivity and accuracy.

  3. Layla

    Revolutionizes our welding operations. Saves time and resources. Highly recommended for industrial use.

  4. Isabella

    Effortlessly handles intricate welds. Reliable performance, minimal maintenance. A must-have for welding workshops.

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Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

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