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Laser Welding Robot
- Brand: AccTek
- Model: AKH
- Laser Power: 1000W/1500W/2000W/3000W
- Laser Genertor: Raycus/JPT/Reci/Max/IPG
- Fiber Length: Standard 10m, maximum support 20m
- Price Range: $17300-$45000/Set
- After Sale: 3 Years
- Lead Time: 15-17 Working Day
The laser welding robot is a robotic system equipped with a laser generator and dedicated software designed to perform welding operations on various materials. It combines robotic precision with laser technology for efficient and accurate welding operations.
The laser welding robot offers several advantages over traditional welding methods. It provides exceptional precision and accuracy in weld placement and depth control, resulting in high-quality, aesthetically pleasing welds. The laser welding robots can also perform welding operations at high speed, significantly increasing productivity compared to manual welding. It is also very flexible and versatile, capable of welding different materials, thicknesses, and joint configurations.
In addition, the laser welding robot minimizes the heat-affected zone, thereby reducing deformation and material damage. The quality and consistency of welds achieved with laser welding are excellent because automation ensures consistent weld results and eliminates human error. While laser welding robots require a higher initial investment, long-term cost savings can be realized through increased productivity, shorter cycle times, and minimize material waste.
| Description | Parameter | |||
|---|---|---|---|---|
| Brand | AccTek | |||
| Wrist Rated Payload | 8kg | |||
| Max Working Radius | 1405 mm | |||
| DOF | 6 | |||
| Max Speed | J1: 180°/s, J2: 180°/s, J3: 160°/s, J4: 360°/s, J5: 320°/s, J6: 450°/s | |||
| Max Operation Area | J1: ±165°, J2: +155°~-90°, J3: +70°~-200°, J4: ±170°, J5: ±120°, J6: ±360° | |||
| Wrist Allowable Torque | J4: 11.8Nm, J5: 9.8Nm, J6: 6.7Nm | |||
| Wrist Allowable Inertia | J4: 0.3kgm², J5: 0.25kgm², J6: 0.1kgm² | |||
| Weight | 143kg | |||
| Position Repeat Accuracy | ±0.05mm | |||
| Ambient Temperature | 0~40℃ | |||
Product Configuration
Fiber Laser Generator
Fiber lasers are known for their high power density, excellent beam quality, and high efficiency. They allow precise control of power output, pulse duration, and wavelength. Fiber lasers are ideal for a wide variety of materials and thicknesses, including metals and plastics.
Optical Elements
Optics welding elements typically include collimators, focusing lenses, and beam delivery cables. They are designed for fiber laser beam delivery. These optic elements ensure precise focusing of the laser beam, control the spot size and provide the required working distance. They are also responsible for beam shaping and steering.
Robot Body
The robot body consists of a robotic arm and an end-of-arm tool (EOAT). The robotic arm and EOAT provide the necessary mobility and flexibility to precisely position the laser beam on the workpiece.
Robot Control System
The control system manages the robot’s motion and coordinates with the laser system, creating instructions for the welding robot, specifying the welding path, laser parameters, and any necessary sensor integration. The control system can utilize a programming language or software for defining motion paths, controlling laser settings, and integrating with other systems.
Auxiliary Equipment
Auxiliary equipment includes a wire feeder for automatic filler wire welding, a shielding gas system to protect the weld pool, and a vision system for quality inspection. These add-ons increase the efficiency, accuracy, and quality of the welding process.
Product Features
- The robot has high precision and repeatability in order to precisely position the laser beam on the workpiece. This ensures consistent and precise welding.
- Select a high-quality fiber laser generator with high power output, excellent beam quality, adjustable pulse duration, wavelength options, etc., which can adapt to various materials and thicknesses.
- The welding optics are specially designed for laser welding, which can precisely control the spot size and working distance, with excellent accuracy and stability.
- The robot can precisely control laser parameters such as power output, pulse duration, and frequency, and provide real-time monitoring of these parameters to facilitate welding process analysis and welding quality control.
- The intuitive and user-friendly interface simplifies the operation process of defining welding paths, laser parameters, and other robot movements.
- The robot can store and recall welding parameters of different materials and joint configurations to ensure efficient switching between different welding tasks and ensure consistent quality.
- Remote monitoring and diagnostic functions enable proactive maintenance and troubleshooting.
- The design of the robot can meet the requirements of the industrial environment, and it can have excellent durability and reliability even in relatively harsh environments.
Product Advantages
- The machine provides excellent precision and control over the welding process to precisely control laser beam parameters including power output, pulse duration, and frequency.
- The fiber laser generator has high energy density, and compared with traditional welding technology, the welding speed is faster. Increased welding speeds mean higher productivity and shorter cycle times.
- The machine can effectively weld a variety of materials, including metals (such as steel, aluminum, and copper) and some plastics.
- The machine can be seamlessly integrated into automated production lines to increase efficiency and productivity.
- The machine provides a remote monitoring function, which enables the operator to monitor the welding process, perform diagnosis and make adjustments remotely.
- The high welding speed and high efficiency of the machine reduce the labor cost and increases the output.
- The machine’s precise control of laser parameters can ensure the consistency of welding penetration and fusion, resulting in high-quality welds with excellent strength and integrity.
- The machine can work in complex and difficult-to-bottom areas and has high flexibility.
Product Application
The robot laser welding machine is suitable for welding a wide range of metal materials: stainless steel, carbon steel, galvanized sheet, aluminum alloy sheet, and other metal materials.
Robotic laser welding machines have obvious advantages in assembly line welding tasks: laser welding of auto parts, welding of engineering machinery parts, laser welding of metal furniture, etc.
Why Choose AccTek?
Factory Presets Ensure Optimal Welding
- Simple preset selection ensures consistently high-quality laser welding results.
- Presets include wobble welding to accommodate wider seams and poorly assembled parts.
- Operators can instantly switch between different presets to easily handle multiple material thickness combinations.
- Advanced operators can make custom presets, and save for future use, and novice operators can use them to produce the same results.
- Novice operators require less training to get started, reducing labor costs while maintaining weld quality, increasing productivity, and reducing scrap.
Quick And Easy To Set Up
- The machine is ergonomic, compact, and proven to be the most comfortable and easy-to-use laser gun, with built-in swing welding.
- 2-step trigger and part contact sensor increase operator safety.
- A single cable from the unit carries the laser power, gas, and control connections to the laser gun.
- It can quickly switch from standard laser welding to wire welding, and the operation is simple and fast.
Quick And Easy Setup
- A clear logo on the rear of the machine makes connection easy and fast.
- Simply plug in the power cord and gas connections, attach the clips to the work surface, and you’re ready to start your welding operation.
- Laser, gas, and laser gun are transmitted through a single cable.
- The ethernet computer connection provides access to advanced parameter settings for fine-tuning and saving welding process parameters.
Operator Safety Features
- Key switch control to protect the system from unauthorized welding operations.
- The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
- Safety interlocks verify the integrity of laser delivery to the welding gun.
- Laser triggering requires 2 steps (1: Laser Ready; 2: Laser Emission) to ensure safe welding operations.
- If the welding gun is not in contact with the part being welded, the part contact electrical interlock will turn off the laser power.
- If anyone other than the operator accidentally enters the welding area, the door-opening interlock circuit turns off the laser.
Get Laser Solutions
We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
