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Portable Air-Cooled Laser Welding Machine

Portable Fiber Laser Welding Machine

The portable air-cooled laser welding machine with top laser welding technology is designed to provide superior performance, unmatched precision, and exceptional versatility. The machine is equipped with a high-power laser generator that delivers a focused beam of laser energy, allowing ultra-precise control of the welding process. From intricate designs to fine details, this machine delivers the accuracy and consistency to meet your most demanding welding requirements.

Increase your productivity and optimize workflow efficiency with an portable air-cooled laser welding machine. The machine is equipped with advanced air-cooling technology, without a complex and bulky water-cooling system. This not only simplifies setup and maintenance but also enhances workspace portability and flexibility. The efficient air cooled system ensures consistent performance even during long welding sessions, maximizing uptime and minimizing downtime.

Precision is critical for laser welding, and portable air-cooled laser welding machines deliver exceptional precision and repeatability. High-power laser generators combined with advanced optics and beam delivery systems allow for high precision, ensuring precise welds even in complex and delicate applications. Benefit from a highly customizable system that allows you to adjust key parameters such as laser power, pulse duration, and frequency to achieve the welding characteristics required for each application.
Portable Air-Cooled Laser Welding Machine Rendering
Model AKH-1500
Laser Power 1500W
Laser Type Reci
Central Wavelength 1064nm
Line Length 5m
Cooling Method Air Cooling
Voltage 220V
Working Humidity <70% no condensation
Machine Packing Size 850×470×970mm
Machine Packing Weight 111.5KG
Automatic Wire Feeder Packing Size 600×330×470mm
Automatic Wire Feeder Packing Weight 14.5KG

Product Configuration

Air Cooled Device

Air-Cooled Device

The efficiency of the air-cooled unit is matched with stable performance, maintaining a consistent temperature range even during demanding and long soldering sessions. This ensures stable laser output and precise energy delivery for flawless welds on a wide variety of materials and thicknesses. Air cooled optimizes performance, offering a more efficient and cost-effective alternative without compromising weld quality.

Laser Welding Head

The laser welding head of the portable air-cooled laser welding machine combines the most advanced optics and advanced beam delivery technology to ensure precise control of the welding process. The laser welding head optimizes the beam delivery to ensure efficient delivery of laser energy to the welding point. In addition, it is designed with operator comfort and ease of use in mind, its ergonomic structure allows easy maneuvering, reduces operator fatigue, and improves workflow efficiency.
Laser Welding Head
1500W Reci Laser Generator

1500W Reci Laser Generator

The 1500W Reci laser generator is seamlessly integrated into the portable air-cooled laser welding machine to provide a seamless and efficient welding experience. Equipped with advanced beam steering and focusing technology, the generator provides excellent beam quality and spot size uniformity for deep penetration and fast welding. Its intelligent power management system optimizes power delivery, minimizing energy consumption without compromising welding performance.

Automatic Wire Feeder

The automatic wire feeder can enhance the performance and versatility of an portable air-cooled laser welding machine. Its main function is to provide a continuous and controlled supply of filler wire during the welding process. By introducing filler wire into the weld pool, automatic wire feeders help achieve stronger, more reliable welds, especially in applications that require additional material to strengthen the joint. Automatic wire feeders are engineered to accommodate a wide range of wire diameters and compositions, allowing welders to weld a wide variety of materials and meet the specific requirements of each project.
Automatic Wire Feeder

Product Features

  1. The machine is equipped with an efficient air-cooled system, no external water-cooling device is required. This feature makes the machine more compact and easy to install, suitable for various industrial environments.
  2. The machine uses a high-power laser generator to provide sufficient energy for fast and precise welding. The laser generator produces a concentrated beam for deep penetration and strong weld joints even on thick materials.
  3. The machine adopts an advanced beam transmission system to ensure precise control and accurate focusing of the laser beam, enabling high-precision and repeatable welding operations.
  4. The machine is equipped with a user-friendly interface that allows operators to easily adjust and monitor welding parameters, set welding modes, and access various features and functions.
  5. The machine is compact and portable in design, which can achieve flexibility in different manufacturing environments. Its compact size allows easy integration into production lines or workshops and is suitable for both small-scale and large-scale operations.
  6. The machine is compact and portable in design, which can achieve flexibility in different manufacturing environments. Its compact size allows easy integration into production lines or workshops and is suitable for both small-scale and large-scale operations.
  7. The machine is equipped with a special laser welding head and optics designed to accurately focus and guide the laser beam. Laser welding heads are available with adjustable focal lengths, enabling multiple welding applications and different working distances.
  8. With precise control and stable energy output, the machine ensures high welding quality and consistency. The focused laser beam produces narrow and deep welds with minimal heat-affected zones, resulting in strong and aesthetically pleasing joints. This level of control also reduces the need for post-weld processing, saving time and resources.
Air Cooled Device
Air Cooled Device
Automatic Wire Feeder
Automatic Wire Feeder

Product Advantages

  1. The machine does not require an external water cooling system, which simplifies the installation process and reduces overall setup time. This makes installation and operation easier, especially in environments where water resources or infrastructure may be limited.
  2. The machine has an advanced control system and user-friendly interface, which can enable the operator to easily adjust the welding parameters, monitor the welding process in real time, and make necessary adjustments to achieve the best welding quality and consistency.
  3. The machine is compact in structure and light in weight, so it is very portable. It can be easily relocated and integrated into different workstations or production lines.
  4. The machine does not need a separate water cooling system, which not only reduces the initial investment cost but also eliminates the costs associated with water circulation, maintenance, and potential water leakage risks. Plus, air-cooled machines use less electricity, reducing energy costs over time.
  5. The machine does not need a separate water cooling system, which not only reduces the initial investment cost but also eliminates the costs associated with water circulation, maintenance, and potential water leakage risks. Plus, air-cooled machines use less electricity, reducing energy costs over time.
  6. The focused laser beam generated by the machine allows precise control of heat input and welding parameters, enabling high-quality welding with minimal distortion, less spatter, and improved overall weld aesthetics.
  7. The machine has less impact on the environment, achieving water conservation and reducing the use of chemicals associated with water cooling systems by eliminating the need for water consumption and water treatment.
  8. The machine can handle a wide variety of materials, including various metals and alloys, and is capable of welding different thicknesses and materials with excellent precision and control.
Laser Delivery Cable
Laser Delivery Cable
Laser Welding Head
Laser Welding Head

Product Application

Portable air-cooled laser welding machines are capable of welding a variety of metal materials, including stainless steel, carbon steel, galvanized sheet, aluminum alloy sheet, and other metal alloys. Its ability to handle different thicknesses and combinations of these materials makes it highly adaptable to different welding requirements.

Portable air-cooled laser welding machines are widely used in industries such as automotive, aerospace, electronics, medical devices, tool and mold making, energy, and general manufacturing due to their versatility and ability to weld dissimilar materials. It can provide efficient and precise welding solutions for various industries.
Laser Welding Sample
Laser Welding Sample
Laser Welding Sample
Laser Welding Sample

Why Choose AccTek?

Factory Presets Ensure Optimal Welding

Factory Presets Ensure Optimal Welding

  • Simple preset selection ensures consistently high-quality laser welding results.
  • Presets include wobble welding to accommodate wider seams and poorly assembled parts.
  • Operators can instantly switch between different presets to easily handle multiple material thickness combinations.
  • Advanced operators can make custom presets, and save for future use, and novice operators can use them to produce the same results.
  • Novice operators require less training to get started, reducing labor costs while maintaining weld quality, increasing productivity, and reducing scrap.

Quick And Easy To Set Up

  • The machine is ergonomic, compact, and proven to be the most comfortable and easy-to-use laser gun, with built-in swing welding.
  • 2-step trigger and part contact sensor increase operator safety.
  • A single cable from the unit carries the laser power, gas, and control connections to the laser gun.
  • It can quickly switch from standard laser welding to wire welding, and the operation is simple and fast.
Quick And Easy To Set Up
Quick And Easy Setup

Quick And Easy Setup

  • A clear logo on the rear of the machine makes connection easy and fast.
  • Simply plug in the power cord and gas connections, attach the clips to the work surface, and you’re ready to start your welding operation.
  • Laser, gas, and laser gun are transmitted through a single cable.
  • The ethernet computer connection provides access to advanced parameter settings for fine-tuning and saving welding process parameters.

Operator Safety Features

  • Key switch control to protect the system from unauthorized welding operations.
  • The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
  • Safety interlocks verify the integrity of laser delivery to the welding gun.
  • Laser triggering requires 2 steps (1: Laser Ready; 2: Laser Emission) to ensure safe welding operations.
  • If the welding gun is not in contact with the part being welded, the part contact electrical interlock will turn off the laser power.
  • If anyone other than the operator accidentally enters the welding area, the door-opening interlock circuit turns off the laser.
Operator Safety Features

Frequently Asked

The cost of an portable air-cooled laser welding machine can vary based on a number of factors, including the machine’s specifications, power output, features, brand, and additional accessories. Generally speaking, portable air-cooled laser welding machines are more cost-effective compared to water-cooled laser welding machines due to their simplified design and reduced maintenance requirements.

On average, smaller air-cooled laser welding machines with lower power outputs start at around $6,000 to $8,000. Prices can range from $10,000 to $15,000 or more as power output increases and additional features are added. Larger industrial-grade air-cooled laser welding machines with higher power outputs and advanced features can range in price from $50,000 to hundreds of thousands of dollars.

It’s worth noting that these price ranges are approximate and may vary based on market fluctuations, geographic location, and specific manufacturers’ pricing policies. Additionally, the cost of installation, training, maintenance contracts, and any additional accessories or customization options should be considered when budgeting for an air-cooled laser welding machine.

If you want to get the accurate and latest price of air cooled laser welding machine, you can contact us anytime. We can provide details on machine pricing based on your specific requirements. We will also provide you with comprehensive technical support in combination with installation, training, and maintenance.
The air-cooled system in the laser welding machine is responsible for dissipating the heat generated during the welding process. It works by circulating ambient air around heat-generating components such as laser sources and other high-temperature components.

Air-cooled systems usually consist of one or a series of fans strategically placed within the machine. These fans draw in cool air from the surrounding environment and direct it to the components that need cooling. Airflow helps remove excess heat and maintain an optimal operating temperature.

When ambient air is drawn in, it flows over the heat sink or fins attached to the component. A heat sink provides a greater surface area for heat dissipation, allowing the air to absorb heat and carry it away from the system. The heated air then exits the machine through the exhaust port, while fresh cool air continues to circulate.

The air cooled system runs continuously during the welding process to maintain a stable temperature inside the machine. Airflow is carefully designed to ensure adequate cooling without introducing excessive dust or contaminants into the system. Additionally, air filters can be incorporated to prevent dust and debris from accumulating, thereby maintaining the efficiency of the cooling system.

Air cooled offers several advantages over water-cooled systems, including simplified installation, reduced maintenance requirements, and increased portability. However, it is necessary to monitor the operating temperature and ensure that the air-cooled system is adequately sized for the power output and heat generation of the laser welding machine to maintain optimum performance and prevent overheating.

The specific design and configuration of the air cooled system may vary between different laser welding machine models and manufacturers. It is recommended that you refer to your machine’s owner’s manual or consult the manufacturer for details on your specific machine’s air cooled system.

With different manufacturers and different models of laser welding machines, the specific design and implementation of the air-cooled system may be different. Therefore, it is advisable to refer to the machine’s owner’s manual or consult the manufacturer for details on the air cooled system of a particular machine.
The main difference between water-cooled and air-cooled laser welding machines is the method used to cool the key components of the machine, mainly the laser generator and associated optics. Here is a breakdown of the key differences between the two cooling methods:

  • Water-Cooled Laser Welding Machine:
  1. Cooling Mechanism: The water chiller utilizes a separate water cooling system to dissipate the heat generated during welding. Water circulates through channels or cooling jackets in the laser generator and optics, absorbing heat and carrying it away.
  2. Cooling Capacity: Water-cooled systems generally have a higher cooling capacity than air-cooled systems. This allows for efficient heat dissipation, especially in high-power laser welding applications that generate significant heat loads.
  3. Efficiency: Water cooling is very efficient at dissipating heat, keeping critical components at optimal operating temperatures. This allows for continuous high-power laser output and long runs without overheating.
  4. Size And Complexity: Water cooling systems require additional components such as chillers, heat exchangers, and piping connections to facilitate the cooling process. This increases the overall size, complexity, and installation requirements of the machine.

  • Air-Cooled Laser Welding Machine:
  1. Cooling Mechanism: Air-cooled machines rely on ambient air to cool the laser generator and optics. Fans or blowers circulate air, directing it over heat-generating components to dissipate heat.
  2. Simple: Compared to water-cooled systems, air-cooled systems are simpler to design because they do not require additional water circulation and plumbing. This simplifies installation, reduces maintenance requirements, and improves overall system reliability.
  3. Portability: Air-cooled machines are generally more portable and compact than water-cooled machines. Since there is no separate water cooling system, there is more flexibility in terms of machine placement and ease of transportation.
  4. Cooling Capacity: While air cooledsystems may have a slightly lower cooling capacity compared to water cooling, they can still dissipate heat effectively in many laser welding applications. Air-cooled machines are ideal for low to medium-power laser welding tasks.

Choosing between water-cooled and air-cooled laser welding machines depends on factors such as the application’s power requirements, available infrastructure, installation constraints, maintenance considerations, and budget. Water chillers are often preferred for high-power applications requiring continuous operation, while air chillers offer simplicity, portability, and cost-effectiveness for low to medium-power welding operations.
The air-cooled system in the laser welding machine is specially designed to maintain an optimal operating temperature and dissipate heat efficiently. While air cooled may have some limitations compared to water cooling, it usually does not significantly affect the performance of the laser welding machine. Here are some key points to consider:

  • Heat Dissipation: Proper heat dissipation is essential for laser welding machines to prevent overheating. The air cooledsystem is designed to effectively dissipate the heat generated during the welding process and keep the temperature within the recommended range. Insufficient cooling or insufficient airflow can cause temperature fluctuations that can affect machine stability and performance.
  • Power Limitations: There may be limitations in the power output of air-cooled laser welding machines compared to water-cooled laser welding machines. High-power laser welding applications generate a lot of heat and may require a water-cooling system to manage the heat more efficiently. It is recommended to assess the power requirements of the welding application and ensure that the air-cooled machine can adequately handle the thermal load.
  • Duty Cycle: Duty cycle refers to the amount of time a laser welding machine can run continuously at full power before requiring a cool-down period. Air-cooled machines may have specific duty cycle limitations based on their cooling capabilities. A machine’s duty cycle and its impact on specific welding requirements need to be known in advance to ensure optimum performance and avoid overheating.
  • Temperature Control: Maintaining precise temperature control helps maintain soldering performance and soldering quality. While air cooledcan be effective in regulating the temperature of a machine, it can have limitations compared to the more precise temperature control a water cooling system can provide. Therefore, air-cooled machines may require careful monitoring and adjustment of parameters to ensure consistent performance and weld quality.
  • Environmental Factors: The operating environment can affect the performance of an air-cooled laser welding machine. Excessive dust, debris, or high ambient temperatures can affect the system’s cooling efficiency and overall performance. Regular cleaning and proper ventilation of the machine surroundings will help maintain consistent cooling and performance.
  • Machine Design And Quality: The design and quality of the air cooledsystem play an important role in the overall performance of the laser welding machine. Well-designed air cooled system, efficient airflow management, and proper cooling mechanism can maintain stable performance and ensure reliable operation.

It is worth noting that air-cooled laser welding machines have been extensively developed and optimized over the years to address cooling challenges and ensure high performance. However, for high-power or continuous welding applications that generate a lot of heat, a water cooling system may be preferred to provide enhanced cooling capacity and precise temperature control.

To ensure optimum performance, it is essential to choose a reputable laser welding machine manufacturer, follow proper installation guidelines, and follow recommended maintenance practices. Manufacturers provide guidelines and specifications regarding operating conditions, cooling requirements, and any limitations associated with their air-cooled laser welding machines. Following these guidelines and maintaining your machine properly will help ensure consistent performance and service life.
Yes, there are some precautions to keep in mind when using an air-cooled laser welding machine to ensure safe and effective operation. Here are some important precautions:

  • Proper Ventilation: Adequate ventilation is very important when operating an air-cooled laser welding machine. Make sure the workspace has proper airflow to prevent the buildup of fumes or fumes from the welding process. Proper ventilation helps maintain a safe work environment and minimizes the risk of inhalation or exposure to hazardous substances.
  • Operator Safety: Laser welding machines emit a powerful laser beam that can cause eye and skin damage. Operators need to be properly trained on laser safety protocols, including the use of personal protective equipment (PPE) such as safety glasses or goggles specifically designed for laser applications.
  • Proper Training: Make sure operators receive proper training on the safe and proper operation of air-cooled laser welding machines. Training should cover safe operating procedures, laser safety protocols, and emergency shutdown procedures. The operator should have a thorough knowledge of the machine’s controls, parameters, and safety features.
  • Machine Maintenance: Regular maintenance and inspections are necessary to ensure optimal and safe operation of an air-cooled laser welding machine. It is recommended to follow the manufacturer’s suggested maintenance schedule and guidelines for tasks such as cleaning, filter replacement, and cooling fan inspection. Proper maintenance helps prevent potential breakdowns and prolongs the life of your machine.
  • Operating Environment: Pay attention to the ambient temperature and humidity level of the operating environment. Extreme temperatures or excessive humidity can affect the cooling efficiency of air-cooled systems. Make sure the operating environment remains within the temperature and humidity ranges specified by the manufacturer.
  • Electrical Safety: Follow electrical safety practices when using machines. Make sure the power supply, electrical connections, and grounding comply with local codes and manufacturer specifications. Avoid overloading electrical circuits and use proper surge protection to protect the machine from electrical disturbances.
  • Emergency Procedures: Familiarize yourself with the emergency shutdown procedures of the machine in case of any unforeseen circumstances or malfunctions. Make sure all operators know where the emergency stop button or switch is and how to shut down the machine quickly and safely in the event of an emergency or unusual situation.
  • Monitor The Cooled System: Regularly monitor the performance of the air cooledsystem to ensure it is functioning properly. Check for signs of reduced airflow, unusual noises, or overheating. Address any issues promptly to prevent potential damage to the machine.
  • Air Quality: The quality of the ambient air used for cooling can affect the performance of the machine. Make sure the air intake is free of dust, debris, or other contaminants that could impede cooling or cause damage to internal components. If necessary, use a proper air filtration system or periodically clean the intake area.

By following these precautions, users can reduce potential risks, maintain the peak performance of the air-cooled laser welding machine, and ensure the safety of the operator and the surrounding environment. It is recommended to consult the manufacturer’s guidelines and recommendations for detailed safety instructions and precautions specific to your air-cooled laser welding machine.
Yes, air-cooled laser welding machines are generally considered more cost-effective than water-cooled machines. Several factors contribute to the cost-effectiveness of air-cooled systems:

  • Initial Investment: Air-cooled laser welding machines typically have a lower upfront cost compared to water-cooled machines. Since there is no separate water cooling system, there is no need for additional components such as water pumps, heat exchangers, and coolant storage tanks, reducing overall equipment costs.
  • Installation And Setup: Air-cooled laser welding machines are easier to install and set up than water-cooled machines because they require no water supply or drain connections. This reduces installation time and complexity, resulting in cost savings.
  • Maintenance Costs: Air-cooled laser welding machines typically have lower maintenance costs than water-cooled machines. Water cooling systems require regular maintenance tasks such as monitoring coolant levels, checking for leaks, and ensuring water quality. Air-cooled systems, on the other hand, have fewer components and generally require simpler maintenance procedures, reducing maintenance costs.
  • Operating Costs: Compared with water-cooled machines, air-cooled machines are more energy efficient. Water-cooled systems require additional energy to drive the water pump and coolant, while air-cooled systems rely on ambient air circulation, reducing energy consumption and operating costs.
  • Portability And Flexibility: Air-cooled machines are generally more compact and lightweight, making them easier to move and reposition. This flexibility allows for better adaptation to different workspaces and potentially eliminates the need for costly modifications to accommodate water cooling infrastructure.

However, it should be noted that the cost-effectiveness of air-cooled or water-cooled laser welding machines also depends on specific factors such as power requirements, application needs, and production volume. Higher power applications or continuous welding processes may still require a water cooling system due to its higher heat dissipation capability.

When considering the cost-effectiveness of a laser welding machine, the specific requirements of the application, expected productivity, maintenance costs, and long-term operating expenses must be evaluated. If you are planning to buy a laser welding machine, then you can contact us. AccTek Laser’s engineers will select the most cost-effective solution for you based on your specific needs.

Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

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