Automatic Laser Welding Platform

Automatic Laser Welding Platform
(4 customer reviews)
$8,900 – $11,500
Model: AKH
Laser Power: 1500-6000W
Laser Genertor: Raycus, Max, BWT
Laser Welding Head: Au3tech
Fiber Cable Length: 10m
Chiller: S&A
Table of Contents

Product introduction

An automated laser welding platform is a high-tech system designed to perform precise and efficient laser welding with minimal human intervention. It integrates advanced laser technology, CNC automation, and motion control systems to achieve high-quality welds on various metal materials. The welding process is controlled by a sophisticated CNC system, which manages the movement of the laser head and workpiece along predefined paths, ensuring uniformity and precision. The system may feature multiple axes, including rotary, linear, and tilt movements, allowing it to weld complex geometries.
An automatic laser welding platform offers a range of significant advantages, primarily in terms of precision, speed, and flexibility. The automation aspect eliminates much of the variability introduced by manual welding, leading to consistent results and higher productivity. An integrated cooling system to maintain the equipment’s performance. These combined features make the automatic laser welding platform an ideal choice for high-volume, high-quality welding applications that demand speed, precision, and reliability.

Product Configuration

Platform Design

Platform Design

The platform design of the automatic laser welding machine integrates a robust and adaptable structure, ensuring precise alignment and stability during the welding process. This design facilitates easy setup, minimizes vibrations, and enhances operational efficiency, supporting a wide range of applications with optimal performance and durability.

Automatic Laser Welding Head

DSW300 Double Wobble Laser Welding Head

The DSW300 double-wobble laser welding head is a high-performance tool designed for precise and efficient laser welding applications. It features a double wobble function, which allows the laser beam to oscillate in different patterns, significantly improving welding quality by reducing defects such as cracks or weak joints. The DSW300 is also known for its high adaptability, making it suitable for various metals and alloys.

Raycus laser 1500W

Laser Generator

The continuous laser generator of the automatic laser welding machine delivers stable, high-power laser output for consistent and efficient welding. With precise control over energy delivery, it ensures optimal weld penetration and high-quality results. Its durable design supports continuous operation, making it ideal for high-volume production environments.

Rotary Axis Device

Rotary Axis Device

The rotary axis device in automated laser welding platforms enhances the system's versatility and flexibility. It enables the machine to handle the welding of cylindrical or other rotationally symmetric parts while ensuring high-speed, high-precision performance. The rotating shaft is often paired with clamping systems to securely hold the part in place during rotation.

Automatic Control System

Automatic Control System

The automatic control system of the laser welding machine offers precise, real-time monitoring and adjustment of welding parameters. With an intuitive interface, it allows for seamless operation, optimizing power, speed, and focal adjustments. This system ensures consistent weld quality, improves efficiency, and reduces human error, enhancing overall machine performance.

Inspection Camera

Inspection Camera

The inspection camera in the automatic laser welding machine provides real-time visual monitoring of the welding process. It ensures weld accuracy by capturing high-resolution images, allowing for immediate quality checks and adjustments. This system enhances precision, enables defect detection, and ensures consistent, high-quality welds for every operation.

Delta Servo Motors

Delta Servo Motors

Delta servo motors are known for their superior torque, speed, and accuracy, making them ideal for tasks that require fine control over movement. They are driven by a servo drive that adjusts power output according to the load, allowing for energy efficiency and smooth operation.

Industrial Water Chiller

Water Chiller

The water chiller in the automatic laser welding machine ensures efficient cooling of critical components, maintaining optimal operating temperatures. With precise temperature control, it prevents overheating, extending the lifespan of the laser source and other system parts. This reliable cooling system enhances performance, ensuring stable, continuous operation during high-intensity welding tasks.

Product Parameters

Model AKH-1500 AKH-2000 AKH-3000 AKH-6000
Laser Power 1500W 2000W 3000W 6000W
Laser Type Continuous Fiber Laser
Laser Generator Raycus/Max/BWT
Laser Wavelength 1070nm
Laser Welding Head Au3tech
Welding Gap Requirements ≤0.5mm
Control System Au3tech
Expected Focal Distance 160mm
Platform Size 800*1000mm
Z-Axis Height 300mm
Rotation Axis Diameter 100mm
Fiber Cable Length 10m
Cooling Type Water Cooling
Pulse-Frequency Range 20-200 KHz
Voltage and Frequency 380V/220V 50/60H

Product Features

  • High-Speed Welding: With automated systems, laser welding can run continuously, reducing cycle times and improving throughput in manufacturing processes.
  • High Precision and Accuracy: The laser beam can be precisely focused on the welding area, allowing for extremely fine, accurate welds. This precision ensures that the welds are uniform and consistent, minimizing the risk of defects.
  • High Quality and Consistency: The automated nature of the laser welding platform ensures that each weld is consistent and of high quality, reducing the chances of defects, weld flaws, or variations in strength.
  • Minimal Heat-Affected Zone (HAZ): Laser welding is a concentrated heat process that focuses the energy on a very small area, resulting in minimal heat transfer to the surrounding material. This results in a smaller heat-affected zone (HAZ) compared to traditional welding methods, which helps reduce material distortion and ensures better weld integrity.
  • Ability to Weld Complex Geometries: The CNC control system and rotary axis capabilities allow the platform to handle complex and 3D geometries, including circular, cylindrical, and irregularly shaped parts. This flexibility makes it suitable for a wide variety of welding tasks, from pipe welding to detailed components.
  • Minimal Post-Processing Requirements: The high precision of laser welding means that the welds are often cleaner and smoother than those produced by traditional methods, reducing the need for extensive post-weld grinding or finishing.
  • Automation and Reduced Labor Costs: The platform is fully automated, which reduces the need for manual labor. Once programmed, the system can carry out welding tasks without human intervention, improving overall efficiency.

Product Advantages

  • The machine provides excellent precision and control over the welding process to precisely control laser beam parameters including power output, pulse duration, and frequency.
  • The fiber laser generator has high energy density, and compared with traditional welding technology, the welding speed is faster. Increased welding speeds mean higher productivity and shorter cycle times.
  • The machine can effectively weld a variety of materials, including metals (such as steel, aluminum, and copper) and some plastics.
  • The machine can be seamlessly integrated into automated production lines to increase efficiency and productivity.
  • The high welding speed and high efficiency of the machine reduce the labor cost and increase the output.
  • The machine’s precise control of laser parameters can ensure the consistency of welding penetration and fusion, resulting in high-quality welds with excellent strength and integrity.
  • The machine can work in complex and difficult-to-bottom areas and has high flexibility.

Product Application

The automated laser welding platform is highly versatile and can weld a wide range of materials with precision, making it ideal for industries that require diverse material processing. It is commonly used for metal welding, including stainless steel, aluminum, titanium, and copper, offering excellent control over heat input and reducing the risk of distortion. The platform is also effective for thin sheet materials, where traditional welding methods may cause excessive heat-affected zones or deformation.

Welding Thickness Reference

Laser Power 1000W 1500W 2000W 3000W
Carbon Steel 0.5-1.5mm 0.5-2mm 0.5-3mm 0.5-5mm
Stainless Steel 0.5-1.5mm 0.5-2mm 0.5-3mm 0.5-5mm
Brass 0.5-1mm 0.5-1.5mm 0.5-2mm 0.5-4mm
1-3 Series Aluminum Alloys 0.5-1.5mm 0.5-2mm 0.5-2mm 0.5-3mm
4-7 Series Aluminum Alloys 0.5mm 0.5-1mm 0.5-1.5mm 0.5-2mm
Copper / 0.5mm 0.5mm 0.5-1mm

Laser Welding Samples

Automated laser welding platforms are extensively used in industries like automotive, aerospace, and electronics to weld a variety of metal materials, including stainless steel, aluminum, titanium, and copper, providing precise, strong, and clean welds with minimal distortion and heat-affected zones.
Laser Welding Samples
Laser Welding Samples
Laser Welding Samples
Laser Welding Samples

Frequently Asked Questions

To determine if an automated laser welding platform is suitable for your application, you should consider factors such as the materials you need to weld, the precision required, the volume of production, and any specific weld types (e.g., spot welding, seam welding, or 3D welding). Consulting AccTek Group can help you select the right system, as we can assess your needs and provide recommendations based on your specific requirements.

Automatic laser welding platforms use laser generators from reputable brands such as Raycus, Max, and BWT, each offering reliable performance for various industrial applications. Raycus laser generators are widely recognized for their high stability, efficiency, and long service life, making them a preferred choice for industries requiring consistent and precise welding. Max provides cost-effective solutions with strong beam quality and durability, ensuring high-speed and reliable welding performance. BWT specializes in advanced laser technology, delivering high-precision laser sources that enhance accuracy and control, making them ideal for applications requiring fine detailing and intricate welds. The choice of laser generator depends on power requirements, material compatibility, and specific industry needs to ensure optimal welding efficiency and performance.

Automatic laser welding platforms are available in power options of 1500W, 2000W, 3000W, and 6000W, providing flexibility for various welding applications. The 1500W model is ideal for welding thin to medium-thickness materials, offering precise control, minimal heat distortion, and smooth welds, making it suitable for fine and detailed welding tasks. The 2000W option provides increased power for deeper penetration and faster welding speeds while maintaining high welding quality, making it a versatile choice for a wide range of materials. The 3000W model is designed for heavy-duty applications, offering high-speed welding with strong and durable weld joints, making it suitable for industries requiring efficient and high-strength welding. The 6000W version delivers maximum power, ensuring deep penetration and high efficiency, making it ideal for welding thick and high-strength materials in demanding industrial applications. Each power option balances energy efficiency, welding speed, and material compatibility, ensuring reliable performance for different manufacturing and industrial needs.

Automatic laser welding platforms can weld a wide range of metal materials, making them highly versatile for industrial and manufacturing applications. These machines are capable of welding stainless steel, carbon steel, aluminum, copper, brass, titanium, and galvanized steel with high precision and efficiency. Stainless steel is commonly used due to its excellent corrosion resistance, strength, and ability to form strong and durable welds. Carbon steel provides high structural integrity, making it suitable for heavy-duty applications where deep penetration and strong joints are required. Aluminum, known for its lightweight and high thermal conductivity, requires precise laser control to prevent warping and achieve high-quality welds. Copper and brass, which have high thermal conductivity, demand optimized laser parameters to ensure proper fusion without excessive heat dispersion. Titanium, often used in aerospace and medical industries, requires specialized welding techniques due to its strength and biocompatibility. Galvanized steel, which has a zinc coating for corrosion resistance, can also be welded effectively with proper adjustments to prevent defects. The automation in these platforms enhances precision, efficiency, and repeatability, making them ideal for applications in industries such as automotive, aerospace, electronics, and precision manufacturing.

The typical delivery time for automatic laser welding platforms is approximately 30 to 40 working days, depending on production schedules and order volume. If special customisations are required, such as modifications to power levels, automation features, or specialised welding capabilities, the delivery time may be extended to allow for design adjustments, additional testing, and quality assurance processes. Factors such as material availability, production demand, and shipping logistics can also influence the final delivery schedule. To obtain an exact estimate based on your specific order requirements and location, it is recommended to contact the AccTek Group directly.

Our laser welding machine includes comprehensive technical support options designed to ensure smooth operation and help you maximize machine efficiency. We offer:

  • Online Technical Support: Our expert team is available remotely to assist you with any technical inquiries, troubleshooting, or guidance on machine setup and operation. This service is provided free of charge and can be accessed through various channels, including phone, email, or live chat.
  • On-Site Training (Paid Option): For customers who prefer in-depth, hands-on training, we provide an optional on-site support service. A skilled technician can visit your facility to provide customized training for your team, covering everything from machine setup to advanced operation techniques and maintenance practices. This service is ideal for teams new to laser welding technology or for complex applications requiring detailed instruction.

Both support options are aimed at helping you achieve the best possible results with your machine. Please let us know if you’d like further details or if you’re interested in arranging on-site training.

Our laser welding machine is backed by a comprehensive warranty designed to give you peace of mind and protect your investment:

  • 3-Year Warranty for the Entire Machine: This full warranty covers any defects or malfunctions in the machine as a whole, ensuring reliable performance and longevity over time.
  • 2-Year Warranty for the Laser Generator: The laser generator, a critical component of the machine, is covered for two years. This warranty assures that any issues related to the laser generator will be addressed, minimizing downtime and maintaining welding quality.
  • 1.5-Year Warranty for Core Components: Key components essential for optimal machine operation are covered for 1.5 years. This includes parts that may experience wear and tear with regular use, ensuring you have support for the most vital parts of the machine.

Please note that this warranty excludes damage resulting from improper use, mishandling, or other artificial causes.

Our laser-welding machine is certified with internationally recognized standards to ensure quality, safety, and compliance with industry requirements.

  • CE Certification: The CE mark is a mandatory certification for products sold within the European Economic Area (EEA). This certification confirms that our laser-welding machine meets the health, safety, and environmental protection standards required by the EEA. It ensures that the machine is built and tested in compliance with European regulations, providing users with a high level of safety and reliability.
  • FDA Certification: For the U.S. market, our machine has FDA certification, verifying that it meets the standards set by the Food and Drug Administration for laser-emitting devices. This certification ensures the machine complies with laser safety regulations, providing users with peace of mind that the machine is safe to operate and meets the strict requirements set for laser equipment in the U.S.

If additional certifications are required for specific regions or industries, please let us know, and we can provide further information.

Why Choose AccTek Laser

Factory Presets Ensure Optimal Welding

Unparalleled Expertise

With years of experience in laser welding technology, we have honed our expertise to provide cutting-edge solutions tailored to your unique needs. Our team of skilled engineers and technicians has the in-depth knowledge to ensure you get the perfect laser welding machine for your specific application.

Compact And Safe

Comprehensive Support And Service

At AccTek Laser, we build strong relationships with our clients. Our dedicated support team provides prompt assistance and after-sales service to keep your laser welding machine running at its best for years to come. Your satisfaction is our top priority and we will help you every step of the way.

Quick And Easy Setup

Strict Quality Control

Quality is the cornerstone of our manufacturing process. Every laser welding machine is rigorously tested and adhered to strict quality control standards, ensuring that the product you receive meets the highest industry benchmarks. Our dedication to quality ensures you get a machine that performs consistently and delivers perfect welds every time.

Operator Safety Features

Cost-Effective Solution

We understand the importance of cost efficiency in today’s competitive landscape. Our laser welding machines can provide excellent value for your investment, minimizing downtime and reducing operating costs while maximizing productivity and efficiency.

Customer Reviews

4 reviews for Automatic Laser Welding Platform

  1. Trevor

    We bought this platform to automate several welding steps, and it has worked very well. The machine holds consistent speed and power, giving us reliable weld quality from shift to shift. It’s also been very helpful for maintaining productivity when we’re short-staffed.

  2. Adrian

    The automatic laser welding platform has improved our weld consistency and reduced rework. The positioning system is smooth, and the heat control is very stable. My team adapted quickly because the interface is simple. It’s helped us speed up small-batch production without sacrificing accuracy.

  3. Felicity

    This platform delivers clean welds with minimal distortion, which is important for our thin-sheet parts. Programming the weld paths is straightforward, and switching between jobs is fast. It has made our workflow more predictable and reduced manual labor, especially for repetitive welding tasks.

  4. Curtis

    What stood out to me is how well this platform integrates with our existing automation. The controls are intuitive, and the system responds accurately to programmed paths. The weld seams are smooth, and the repeatability is excellent. It’s a dependable machine for continuous production.

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Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

Unlock Precision With AccTek Laser Solutions!

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
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