| Model | AKJ6040 | AKJ9060 | AKJ1390 | AKJ1610 | AKJ1318 | AKJ1325 | AKJ1530 |
|---|---|---|---|---|---|---|---|
| Cutting Range | 600*400mm | 900*600mm | 1300*900mm | 1600*1000mm | 1300*1800mm | 1300*2500mm | 1500*3000mm |
| CO2 Laser Power | 80-600W | ||||||
| CO2 Laser Tube | Reci/Yongli/SLW/EFR | ||||||
| Transmission System | Belt Drive | ||||||
| Linear Guide Rail | HIWIN | ||||||
| Motor Type | Stepper Motor | ||||||
| Control System | RuiDa | ||||||
| Min line width | ≤0.15mm | ||||||
| Position accuracy | 0.01mm | ||||||
| Repetition accuracy | 0.02mm | ||||||
| Max Cutting speed | 150mm/s | ||||||
| Max Engraving Speed | 300mm/s | ||||||
| Voltage and Frequency | 220v/50HZ, 110V/60HZ | ||||||
| Graphic Format | PLT, DXF, BMP, JPG, AI, etc | ||||||
| Working Environment | 0-45℃ | ||||||
| Operating Humidity | 5-95% | ||||||
| Comparison Item | Laser Cutting | CNC Routing | Oscillating Knife Cutting | Waterjet Cutting |
|---|---|---|---|---|
| Cutting Principle | Uses a focused laser beam to cut polycarbonate with heat energy | Uses a rotating router bit to remove material | Uses a vibrating blade to slice the sheet | Uses high-pressure water, sometimes with abrasive |
| Cutting Accuracy | Good for thin sheets and detailed shapes, but heat control is important | High accuracy for rigid sheets and thicker panels | Good for simple shapes on thin sheets | High accuracy, especially for thicker plates |
| Edge Quality | May produce brown edges, melting, or haze if settings are not optimized | Clean mechanical edge, but tool marks may appear | Clean edge on thin sheets, but not ideal for hard thick panels | Smooth edge, but parts need drying and cleaning |
| Heat Effect | Produces heat and may cause melting, discoloration, or stress marks | Low heat, mainly from tool friction | No thermal damage | Almost no thermal damage |
| Fume Control | Requires strong exhaust and filtration because cutting can create smoke and fumes | Produces chips and dust, requiring dust collection | Produces little dust and no heat fumes | Produces wet waste and possible slurry |
| Suitable Thickness | Better for thin polycarbonate sheets | Suitable for thin to thick rigid panels | Best for thin and flexible sheets | Suitable for thick polycarbonate plates |
| Cutting Speed | Fast for thin sheets and simple profiles | Fast for straight cuts and heavy material removal | Fast for thin sheet cutting | Slower setup, but stable for thick materials |
| Detail Cutting | Good for small holes, curves, and fine graphics on thin sheets | Limited by router bit diameter | Limited by blade size and turning radius | Good, but very small details can be difficult |
| Kerf Width | Very narrow cutting gap | Wider kerf due to tool diameter | Narrow kerf | Narrow to medium kerf |
| Tool Wear | No physical cutting tool contacts the material | Router bits wear and need replacement | Blades wear and need replacement | Nozzles, seals, and pump parts wear over time |
| Burr Formation | Usually low, but melted edges may appear if parameters are poor | Burrs or rough edges may require deburring | Low burr formation on thin sheets | Low burr formation, but wet edges may need cleaning |
| Material Fixing | Simple for flat sheets, often using honeycomb or vacuum support | Requires firm clamping or vacuum holding | Requires stable flat support | Requires water-resistant support and anti-movement control |
| Setup Time | Short setup after laser parameters are prepared | Requires tool selection, clamping, and feed-speed adjustment | Simple setup for thin sheet materials | Longer setup due to water pressure and tank preparation |
| Dust And Waste | Low solid waste, but smoke and gas must be managed | Produces polycarbonate chips and dust | Very little solid waste | Produces water, slurry, and possible abrasive waste |
| Noise Level | Relatively quiet, but exhaust system adds noise | High noise from spindle and cutting action | Low to medium noise | High noise from pump and waterjet stream |
| Maintenance Needs | Laser optics, exhaust, filters, and motion parts need regular care | Router bits, spindle, dust system, and guide rails need care | Blades, cutting mat, and drive system need care | Pump, nozzle, seals, water system, and abrasive system need care |
| Operating Cost | Low tool cost, but ventilation and filtration add cost | Medium cost due to bit wear and dust handling | Low cost for thin sheet cutting | Higher cost due to pump power, water, parts, and abrasive |
| Production Flexibility | Easy to switch designs by changing digital files | Flexible, but tool changes may be needed | Flexible for simple thin-sheet profiles | Flexible, but setup and water handling are more complex |
| Best Applications | Thin sheets, display parts, templates, labels, light-duty guards, and detailed shapes | Thicker panels, machine guards, housings, prototypes, and grooves | Thin sheets, flexible sheets, gaskets, and simple outlines | Thick plates or projects where heat and tool stress must be avoided |
| Main Limitation | Polycarbonate can discolor, melt, or haze during laser cutting, so parameter control is critical | Tool marks, dust, vibration, and bit wear | Not suitable for thick or hard polycarbonate panels | Higher machine cost, wet processing, and slower setup |
AccTek Laser integrates advanced laser technology into its cutting machines to deliver high precision, stable performance, and efficient cutting results. Their systems use reliable laser sources and optimized control systems, ensuring that operators achieve consistent cuts with minimal material waste. This innovation also helps in enhancing material quality while reducing the risk of thermal damage during the cutting process.
AccTek Laser offers a broad selection of laser cutting machines with different power levels and configurations to suit diverse application requirements. Customers can choose from compact, portable systems for small-scale operations to large industrial machines for high-volume cutting tasks. This makes it easy to find the right solution for cutting metal sheets, plastics, ceramics, and more, ensuring versatility for various industries.
AccTek Laser machines are built using top-quality components sourced from globally recognized suppliers. This includes durable laser sources, cutting-edge scanning systems, and reliable control electronics. By using premium parts, AccTek Laser enhances machine stability, extends service life, and ensures consistent performance under demanding operating conditions, ultimately reducing maintenance needs.
AccTek Laser provides flexible customization options to meet specific customer needs. Machine features like laser power, cutting speed, cooling systems, and automation integration can be tailored to suit different production environments and application requirements. This flexibility ensures that customers achieve optimal cutting performance, productivity, and cost-efficiency.
AccTek Laser offers comprehensive technical support throughout the entire purchase and operation process. Their experienced team assists with machine selection, installation, operation training, and troubleshooting. This level of support helps customers seamlessly adapt to laser cutting technology, ensuring smooth operations and quick issue resolution when necessary.
With years of experience serving customers globally, AccTek Laser provides dependable international service and support. They offer detailed documentation, remote assistance, and responsive after-sales service to help customers maintain their machines and minimize downtime. This ensures that customers can continue their operations with minimal disruptions, enhancing long-term productivity and customer satisfaction.
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Yes, polycarbonate can be cut with a laser. Laser cutting is a popular and effective method of cutting polycarbonate sheets. Polycarbonate is particularly suitable for laser cutting due to its transparency, impact resistance, and relatively low melting point compared to other plastics.
Laser cutting involves using a high-energy laser beam to melt, vaporize, or burn through the material along a predetermined path. A focused laser beam heats the material at the cutting point, causing it to melt or vaporize and create an incision. The precision and accuracy of laser cutting make it ideal for creating intricate designs, shapes, and patterns on polycarbonate sheets.
Laser cutting offers advantages such as high precision, complex designs, minimal tool wear, and reduced material waste. However, when laser cutting polycarbonate, it is important to have the right equipment, expertise, and safety measures in place to achieve the desired results while ensuring safety and quality.
Yes, polycarbonate does expand when heated. Like most materials, polycarbonate thermally expands as temperature increases. This means that when polycarbonate is exposed to higher temperatures, its molecules become more dynamic and move more freely, causing the material to increase in size.
The degree of expansion depends on the material’s coefficient of thermal expansion (CTE), which is a measure of how much a material’s dimensions change with temperature. The degree of thermal expansion of polycarbonate is affected by factors such as the specific grade of polycarbonate, its initial temperature, and the temperature changes it experiences. When polycarbonate is heated, the molecular bonds within the material vibrate more violently, causing the material molecules to move farther apart, causing expansion.
When using polycarbonate in applications with significant temperature changes, it is important to consider thermal expansion. This is especially important in construction, as polycarbonate sheets may be used in glazing systems that experience temperature changes. Proper design and installation techniques can help accommodate thermal expansion and prevent issues such as warping or structural damage.
Yes, polycarbonate can crack when laser cutting if proper precautions are not taken. Polycarbonate is a thermoplastic material with a relatively low melting point and is sensitive to heat. When exposed to the intense heat generated by a laser cutting machine, it can melt, warp, or even crack if cutting conditions are not properly controlled.
While polycarbonate can be laser-cut, there is a risk of cracking if proper precautions are not taken. By adjusting laser power, and cutting speed, and using proper techniques such as air assist and masking, it is possible to minimize the possibility of breakage and achieve clean, precise cuts on polycarbonate sheets. If you do not have experience laser cutting polycarbonate, it is best to consult a professional with expertise in working with this material on a laser cutting machine.
Polycarbonate is a thermoplastic material that can be laser-processed to a certain extent. Laser processing of polycarbonate involves using a high-energy laser beam to cut, engrave, or mark the material. However, the laser processing performance of polycarbonate depends on several factors, including the specific type of laser used, the thickness of the material, and the desired results.
Polycarbonate has some properties that make it ideal for laser processing:
It is worth noting that different laser systems and techniques may have varying degrees of success in processing polycarbonate. Laser parameters such as power, speed, focal length, and beam focus need to be optimized for the specific task at hand. If you are considering laser processing polycarbonate for a specific application, it is recommended that you consult with a specialist who specializes in laser processing or with a laser cutter manufacturer to determine the best method and equipment for your needs.
Laser-cutting polycarbonate sheeting involves using a laser beam to vaporize or melt the material along a predetermined path to create precise and clean cuts. Here is a step-by-step guide on how to laser cut polycarbonate sheet:
The exact steps and settings may vary, depending primarily on the type and model of laser you are using. Always refer to the manufacturer’s guidelines and recommendations for your specific laser cutting machine and polycarbonate material, and take proper safety precautions throughout the cutting process.
Laser-cutting polycarbonate is safe if proper precautions are taken and the properties of the material are carefully considered when proceeding with the process. However, to ensure a safe polycarbonate laser-cutting process, there are some important considerations to keep in mind:
By following these safety precautions and guidelines, you can minimize the risks associated with laser-cutting polycarbonate and ensure a safe working environment for your operators and equipment. If you are new to laser cutting or working with new materials, consider seeking guidance from an experienced professional or laser cutting safety expert.
Laser-cutting acrylic and polycarbonate are two common processes for manufacturing a variety of products and components. While both materials are clear plastics, they have different properties that affect how they can be cut with a laser. Here are the main differences between laser-cut acrylic and polycarbonate:
In conclusion, while both acrylic and polycarbonate can be laser cut, polycarbonate presents unique challenges due to its higher melting point and toughness. Acrylic is generally easier and cleaner to cut, while laser cutting polycarbonate requires careful tuning of parameters to avoid issues such as warping or cracking. It is important to follow the manufacturer’s guidelines, perform test cuts, and have experience with the specific properties of each material to achieve the best cutting results.
Laser-cutting polycarbonate can have an environmental impact due to the fumes and particles released during the cutting process. Polycarbonate is a thermoplastic material that can emit fumes and volatile organic compounds (VOCs) when exposed to high temperatures, such as those produced by CO2 laser-cutting machines. These emissions contribute to air pollution and negatively impact indoor and outdoor air quality. Here are some environmental considerations to keep in mind when laser cutting polycarbonate:
To minimize potential environmental hazards when laser cutting polycarbonate, consider the following:
Laser-cutting polycarbonate may have an environmental impact by releasing fumes and particles. By implementing proper ventilation, air filtration, and responsible waste management practices, you can help mitigate these effects and ensure that your laser-cutting operations are conducted in an environmentally responsible manner. If you are still concerned about the environmental impact of the laser cutting process, it is recommended to consult with environmental experts and regulatory agencies to ensure compliance and minimize hazards.
4 reviews for Polycarbonate Laser Cutting Machine
Xavier –
From an operator’s point of view, this machine is simple and dependable. The stepper motor provides accurate positioning, which is useful for repeat jobs. The guide rails are smooth, and there is very little vibration during cutting. The control system responds well, and we don’t experience many errors. It’s a practical machine that fits well into our workflow and handles daily production tasks without problems.
Yvonne –
I use this CO2 laser cutting machine for packaging design and testing, and it has been a good fit. The control system allows me to adjust settings quickly when trying different materials. The aluminum strip worktable helps keep the underside clean, which improves the final presentation. The machine runs smoothly, and the cutting results are consistent. It’s a reliable tool for both prototyping and small production runs.
Zane –
In our sign shop, we need machines that can deliver consistent quality, and this one has done that. The cutting head produces clean edges, which reduces finishing work. The mirror and lens system keeps the beam stable, so the results remain consistent over time. The machine runs quietly and feels stable during operation. It has been reliable for both small and larger projects, making it a good addition to our production line.
Boris –
We’ve been using this CO2 laser cutting machine for cutting acrylic sheets, and it has been working reliably. The cutting head produces smooth edges, which reduces the need for polishing afterward. The mirror and lens system seems stable, and we haven’t had to adjust it often. The control system is easy to operate, even for new workers. I also like how steady the machine runs during longer jobs. It doesn’t produce much vibration, which helps maintain accuracy. Overall, it’s a dependable machine that supports our daily production without causing interruptions.